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KP4388-2 - Lincoln HyperFill .045 Drive Roll Kit

Packaging: 1 Per Ea
$673.48/EA $433.55/1 Per Ea only $433.55/EASave 36%

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SKU: KP4388-2 Categories: ,

OVERVIEW

Optimized Feeding for High-Deposition Welding

The Lincoln Electric KP4388-2 HyperFill Drive Roll Kit is a specialized component engineered to facilitate the HyperFill twin-wire MIG welding process. Designed specifically for use with 0.045-inch (1.2 mm) welding wires, this kit enables the simultaneous feeding of two wires through a single contact tip, significantly increasing deposition rates without the complexity of traditional tandem systems. The kit includes precision-machined drive rolls that ensure consistent wire traction and feeding stability, critical for maintaining the high-quality arc characteristics associated with HyperFill.

In industrial environments where throughput is paramount, the reliability of the wire feeding mechanism is essential. The KP4388-2 utilizes a specific groove geometry that accommodates two wires side-by-side, preventing crossover and ensuring that both electrode strands reach the weld pool at the same speed. This synchronization is vital for the HyperFill process, which relies on a single power source to melt both wires, creating a larger weld puddle and faster travel speeds. This kit is compatible with specific Lincoln Electric Power Feed series wire feeders designed for advanced process capabilities.

Constructed from hardened steel materials, these drive rolls resist wear from continuous industrial use. Proper installation of the KP4388-2 ensures that the wire feeding system operates at peak efficiency, reducing downtime caused by feed failures or bird-nesting. By using genuine Lincoln Electric parts, operators maintain the integrity of the entire welding system, ensuring that the waveform control and arc performance remain consistent with factory specifications.

Additional Information
Brand:Lincoln Electric
Wire Diameter:0.045 in, 1.2 mm
Process:MIG (GMAW)
Packaging Description:pack of 1
Compatible Process:HyperFill Twin-Wire MIG
Wire Size Compatibility:.045 in (1.2 mm)
Part Type:Drive Roll Kit

INCLUDED

  • HyperFill Drive Rolls (Set for .045 in / 1.2 mm wire)
  • Installation Hardware
  • Instructions

APPLICATIONS

  • Heavy Fabrication
  • Structural Steel Welding
  • Automotive Manufacturing
  • Shipbuilding
  • Heavy Equipment Production

FAQ

The KP4388-2 is specifically designed for .045 inch (1.2 mm) welding wire.

No, this kit is designed specifically for the HyperFill process which feeds two wires simultaneously. Standard single-wire welding requires different drive rolls.

HyperFill is a twin-wire MIG welding solution from Lincoln Electric that uses two smaller diameter wires to create a larger weld pool and increase deposition rates using a single power source and gun.

This kit is compatible with Lincoln Electric wire feeders that support the HyperFill process, such as select Power Feed models.

The kit typically includes the drive rolls. Depending on the specific feeder configuration, separate inlet and outlet guides designed for dual wire may be required.

HyperFill requires feeding two wires at the exact same speed. These rolls have grooves machined to hold two wires side-by-side to ensure positive traction on both strands.

Yes, for example, the KP4388-1 is typically used for smaller wire diameters like .035-.040 inch.

CATALOGUE & SPEC SHEETS

Spec Sheet