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KP2745-040R-B100 - Magnum PRO 550A Copper Plus Contact Tips .040 Bulk Pack

Packaging: 100 Per Ea
$8.82/EA $568.00/100 Per Ea only $5.68/EASave 36%

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SKU: KP2745-040R-B100 Categories: ,

OVERVIEW

Maximize Uptime with Lincoln Electric Magnum PRO Copper Plus Contact Tips

In high-volume industrial welding environments, downtime associated with consumable change-outs can significantly impact overall productivity. The Lincoln Electric KP2745-040R-B100 Magnum PRO Copper Plus Contact Tip is engineered specifically to address this challenge. Designed for use with Magnum PRO semi-automatic and robotic MIG guns, these contact tips utilize Lincoln's proprietary Copper Plus® alloy. This advanced material composition provides superior resistance to the extreme heat generated during high-amperage welding, effectively extending the lifespan of the tip compared to standard copper alternatives. By maintaining their structural integrity and bore diameter longer, these tips ensure consistent electrical contact and reduce the frequency of interruptions on the production line.

This specific model is rated for 550 Amps and is precision-bored for .040 inch (1.0 mm) welding wire. The physical design of the Magnum PRO tip features a larger mass than traditional tips, which acts as a more efficient heat sink. This thermal management is crucial for preventing the wire from micro-arcing inside the tip or fusing during long welds. Furthermore, the tips feature a unique flattened thread profile. Unlike standard sharp threads, this design increases the surface area contact between the tip and the gas diffuser, improving electrical conductivity and reducing electrical resistance heating at the connection point. The result is a cooler running front-end assembly that lasts longer and performs better.

Supplied in a bulk pack of 100, the KP2745-040R-B100 is the ideal procurement solution for fabrication shops, shipyards, and manufacturing facilities looking to optimize inventory management. The bulk packaging minimizes waste and ensures that welding stations are always stocked with premium consumables. Whether you are running solid MIG wire or flux-cored wire, the stability provided by the Copper Plus technology translates to a smoother arc, less spatter, and higher quality welds.

Key Industrial Benefits

  • Extended Service Life: Copper Plus alloy resists keyholing and wear, lasting up to 4 times longer than standard copper.
  • High Amperage Capacity: Rated for 550A, making it suitable for heavy-duty structural and manufacturing applications.
  • Inventory Efficiency: The 100-pack configuration offers cost savings and reduces administrative re-ordering time.
Additional Information
Brand:Lincoln Electric
Amperage:550
Packaging Description:100 Per Ea
Wire Diameter:.040 in (1.0 mm)
Series:Magnum PRO
Material:Copper Plus Alloy
Component Type:Contact Tip
Process:MIG (GMAW), Flux-Cored Arc Welding (FCAW)

INCLUDED

  • (100) Magnum PRO Copper Plus Contact Tips (.040 in / 1.0 mm)
  • Bulk Packaging Box

APPLICATIONS

  • Heavy Fabrication
  • Automotive Manufacturing
  • Structural Steel Welding
  • Robotic Welding Cells
  • Shipbuilding
  • General Manufacturing
  • Pipeline Welding

FAQ

Copper Plus is a proprietary alloy developed by Lincoln Electric that has higher hardness and heat resistance than standard copper. This allows the tip to resist wear and keyholing for a longer period, especially in high-heat applications.

No, these tips are specifically designed for Lincoln Electric Magnum PRO MIG guns (both semi-automatic and robotic). They are not compatible with older Magnum 300/400 series or Tweco-style back ends without the correct Magnum PRO front-end conversion.

This contact tip is precision-drilled for .040 inch (1.0 mm) welding wire.

The 550A rating indicates the tip has a larger mass and is capable of dissipating the heat generated by high-amperage welding currents without softening or failing, which is critical for heavy industrial fabrication.

The 'B100' suffix indicates that this is a bulk package containing 100 contact tips, as opposed to smaller retail blister packs.

Yes, as long as the flux-cored wire diameter is .040 inch, these tips are excellent for flux-cored applications due to their high heat resistance.

Yes, they must be used with Magnum PRO series gas diffusers which accommodate the specific thread pitch and diameter of the Magnum PRO contact tips.

The Magnum PRO tips feature flattened threads which increase the surface area for electrical contact. This improves conductivity and reduces heat buildup at the connection point.