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233999 - Miller XR-Aluma-Pro Phosphor Bronze Liner .030-1/16

Packaging: 1 PER EA
$58.89/EA $38.51/1 PER EA only $38.51/EASave 35%

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SKU: MIL233999 Categories: ,

OVERVIEW

Smooth Aluminum Feeding with Miller 233999

Welding aluminum presents a unique set of challenges, primarily centered around wire feeding. Soft aluminum wire is prone to kinking, birdnesting, and shaving if it encounters any resistance or rough surfaces within the MIG gun. The Miller 233999 Phos Bronze Liner is the engineered solution to these common headaches, specifically designed for the high-performance Miller XR-Aluma-Pro push-pull gun series. By upgrading or replacing your old liner with this genuine Miller part, you ensure that your sophisticated welding equipment operates at its peak potential.

The secret lies in the material. Phosphor Bronze is distinct from standard steel liners or soft nylon liners. It provides a smooth, low-friction path that allows soft wires to glide effortlessly, yet it retains enough structural integrity to guide the wire accurately over longer distances found in push-pull systems. This balance minimizes the drag that causes feed motor strain and erratic arcs. Whether you are fabricating boat hulls, repairing trailers, or working on precision aerospace components, consistent wire delivery is the foundation of a quality weld.

This liner is versatile, accommodating a wire diameter range from .030 inches up to 1/16 inches. This flexibility allows you to switch between different wire gauges for various material thicknesses without necessarily changing the liner every time, provided the liner remains clean and in good condition. Installing the Miller 233999 is straightforward, fitting perfectly into the XR-Aluma-Pro assembly, ensuring that you spend less time troubleshooting feed issues and more time laying down perfect beads.

Invest in the longevity of your consumables and the quality of your output. Using the correct liner for the material is rule number one in MIG welding. For aluminum applications using the XR-Aluma-Pro, the Miller 233999 Phos Bronze Liner is the professional's choice for reliability and performance.

Additional Information
Packaging Description:1 Per Ea, 1 per each
Item:Liner
Wire Size:0.030-1/16
Fits Which Model:Miller XR Alum Pro
Wire Type:Aluminum
Material:Phosphor Bronze
Application:Aluminum Welding
----- new values below ----
Material:Phosphor Bronze
Compatible Gun Series:XR-Aluma-Pro
Application:Aluminum Welding
Brand:Miller
Item:Liner
Wire Size:0.030-1/16
Fits Which Model:Miller XR Alum Pro
Wire Type:Aluminum
Packaging Description:1 per each

INCLUDED

  • 1 x Miller 233999 Phos Bronze Liner (.030-1/16 Wire)

APPLICATIONS

  • Aluminum MIG Welding
  • Marine Fabrication
  • Trailer Manufacturing
  • Signage Fabrication
  • Automotive Aluminum Repair
  • Aerospace Components

FAQ

Phosphor Bronze liners are much smoother and softer than steel liners. They reduce friction and prevent the steel coil from shaving off pieces of the soft aluminum wire, which prevents clogging and birdnesting.

While physically possible, it is not recommended. Steel wire is harder and will wear out the softer phosphor bronze liner much faster than a standard steel liner would. Use steel liners for steel wire.

This liner is designed for the Miller XR-Aluma-Pro series of push-pull MIG guns. It is specifically noted for the 'Long' configurations.

This liner is rated for wire diameters ranging from .030 inches (0.8mm) up to 1/16 inches (1.6mm).

Birdnesting with aluminum is often caused by friction in the liner or incorrect drive roll tension. Using a dedicated Phos Bronze liner like the 233999 helps minimize friction and ensures smooth feeding.

Liners should be changed when you notice erratic feeding that isn't solved by changing the contact tip. For aluminum, if you see shavings or debris in the liner, it's time to replace it.

Yes, most liners come slightly longer than necessary to accommodate different cable lengths. You should follow the manufacturer's instructions for trimming the liner to the correct stick-out length for your specific gun.

Yes, the Miller 233999 is a genuine Miller Electric replacement part.