Skip to Main Content

M1441 - Miller M1441 Teflon Jump Liner for .030-.035 Aluminum Wire

Packaging: 1 PER EA
$35.96/EA $23.51/1 PER EA only $23.51/EASave 35%

Usually ships within 3-5 business days

OVERVIEW

Precision Aluminum Feeding with Miller M1441

The Miller M1441 Liner is a specialized consumable designed to address the unique challenges of welding with aluminum wire. Unlike steel wire, aluminum is soft and prone to buckling, kinking, or shaving when pushed through standard steel liners. This product is a Teflon neck liner (often called a jump liner) specifically engineered for the head tubes of Push-Pull (PP) MIG guns equipped with the Centerfire consumable system. Its low-friction composition ensures that .030" to .035" aluminum wire glides smoothly through the final bend of the torch, delivering a stable arc and consistent weld bead.

In industrial fabrication environments where aluminum is a primary material, equipment downtime due to "bird-nesting" or erratic feeding can be costly. The M1441 serves as the final bridge in the wire feeding path, protecting the soft wire right up to the contact tip. At 4 inches in length, it is perfectly sized for standard 4-inch gun necks found on Miller XR-Aluma-Pro and similar push-pull systems. Regular replacement of this liner is essential for maintaining high-quality aluminum welds, as worn liners can accumulate aluminum oxide shavings that increase friction and degrade performance.

Key Applications

  • Aluminum Fabrication: Essential for boat building, trailer manufacturing, and aerospace components where aluminum wire is used.
  • Push-Pull Systems: Designed to fit the specific geometry of Miller push-pull gun necks.
  • Fine Wire Welding: Optimized for smaller diameter wires (.030-.035) often used on thin-gauge aluminum sheet.

Trust Josef Gas for your genuine Miller consumables. We understand that the smallest components often dictate the quality of the final product. The M1441 Teflon liner is a critical spare part for any welder operating Miller aluminum MIG equipment.

Additional Information
Packaging Description:1 Per Ea, 1 per each
Item:Liner
Wire Size:0.030, 0.035
Wire Type:Aluminum
Material:Teflon
Length :4 in
Compatibility:Centerfire System, Push-Pull Guns
Application:Aluminum Welding
----- new values below ----
Material:Teflon
Length:4 in
Compatibility:Centerfire System, Push-Pull Guns
Application:Aluminum Welding
Brand:Miller
Item:Liner
Wire Size:0.030, 0.035
Wire Type:Aluminum
Packaging Description:1 per each

INCLUDED

  • 1 x Miller M1441 Teflon Neck Liner (.030-.035 Wire)

APPLICATIONS

  • Aluminum MIG Welding
  • Push-Pull Gun Maintenance
  • Automotive and Marine Fabrication
  • Sign Manufacturing
  • Thin Gauge Aluminum Welding

FAQ

Teflon liners are used primarily for soft wires like aluminum. They reduce friction significantly compared to steel liners, preventing the wire from buckling, shaving, or bird-nesting inside the gun.

While it physically fits, it is not recommended. Steel wire is abrasive and will quickly wear out the soft Teflon material. Use steel coil liners for steel wire.

It indicates that this liner is designed for a 4-inch neck (gooseneck) on a Push-Pull (PP) welding gun.

For aluminum welding, it is best practice to inspect the liner whenever you change the wire spool or if you notice feeding resistance. If the liner is dirty, kinked, or clogged with shavings, it should be replaced immediately.

No, the M1441 is specifically sized for .030 to .035 inch wire. Using larger wire may cause jamming. For .045 wire, you would typically need a different part number with a larger internal diameter.

Yes, the M1441 is designed to work within the Centerfire consumable system found on many Miller and Bernard guns.

Yes, Teflon liners often need to be trimmed to the exact length required by your specific gun setup. Always use a sharp blade to ensure a clean cut without crushing the tube.