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050626 - Miller .035 Contact Tip (Pack of 5) - 050626

Packaging: 5 PER EA
$15.06/EA $53.40/5 PER EA only $10.68/EASave 29%

Usually ships within 3-5 business days

OVERVIEW

Precision Engineering for Superior Arc Transfer

The Miller 050626 Contact Tip is a critical component for maintaining the efficiency and quality of your MIG welding operations. Designed specifically for use with .035-inch (0.9 mm) welding wire, these tips are manufactured to Miller's exacting OEM standards. The contact tip serves as the final point of electrical transfer to the welding wire, making the quality of its material and machining paramount to arc stability. These tips are constructed from high-grade copper alloy, ensuring maximum electrical conductivity and thermal transfer, which helps keep the tip cooler during extended welding cycles.

A notable technical characteristic of the 050626 tip is its internal bore diameter of approximately .047 inches. This clearance is engineered to accommodate the thermal expansion of the wire as it heats up during the welding process. This feature is particularly beneficial when welding with aluminum, which has a higher coefficient of thermal expansion than steel. By providing adequate clearance, these tips reduce the likelihood of wire binding or "micro-arcing" inside the tip, which can lead to premature failure and unstable arc characteristics. For industrial environments where precision and equipment longevity are priorities, utilizing genuine Miller consumables ensures that your welding systems operate within their designed parameters.

Regular replacement of contact tips is a standard maintenance procedure required to prevent keyholing—the ovalization of the tip bore caused by wire wear. Keyholing can cause the arc to wander and reduce penetration accuracy. This pack of five ensures that operators have immediate access to replacements, facilitating continuous workflow and adherence to quality control standards in fabrication settings.

Additional Information
Brand:Miller
Item:Contact Tip
Wire Size:0.035"
Packaging Description:pack of 5
Material:Copper
Compatible Process:MIG Welding
Bore Diameter:0.047 in.

INCLUDED

  • 5 x Miller 050626 Contact Tips (.035 in.)

APPLICATIONS

  • MIG Welding (GMAW)
  • Aluminum Welding Applications
  • General Fabrication
  • Automotive Repair
  • Maintenance and Repair Operations (MRO)

FAQ

This contact tip is designed for use with .035 inch (0.9 mm) welding wire.

The .047 dimension typically refers to the internal bore diameter or the maximum clearance, allowing for wire expansion (common with aluminum), but the nominal wire size for this tip is .035 inches.

This product is a package of 5 contact tips.

Yes, this is a genuine Miller OEM part, ensuring compatibility and performance with Miller equipment.

These contact tips are made from high-conductivity copper.

You should replace the tip if the hole becomes oval-shaped (keyholing), if the tip is clogged with spatter that cannot be removed, or if you experience erratic arc starts and burn-back.

Yes, the internal clearance is often suitable for aluminum wire applications where expansion is a factor.