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135425 - Miller 135425 Spoolmatic Contact Tip .062/.081 Wire (10-Pack)

Packaging: 10 PER EA
$8.71/EA $61.80/10 PER EA only $6.18/EASave 29%

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OVERVIEW

Genuine Miller Spoolmatic Contact Tips

The Miller 135425 Contact Tip is a genuine replacement consumable designed specifically for heavy-duty aluminum welding applications. Engineered by Miller Electric, these tips are manufactured to precise tolerances to ensure consistent electrical conductivity and smooth wire feeding. This specific tip is sized for wire diameters ranging from .062 inches to .081 inches, making it a versatile choice for fabricators working with thicker aluminum wires commonly used in industrial manufacturing and shipbuilding.

Compatibility and Fitment

These contact tips are designed for the classic Miller Spoolmatic® series and XR™ push-pull systems. They are fully compatible with the Spoolmatic 15A and Spoolmatic 30A spool guns, which are industry standards for aluminum MIG welding. Additionally, they fit the Miller XR and XR-M MIG guns. Please note that these are standard, non-threaded tips. They are not compatible with the newer FasTip™ system or Centerfire™ consumables. The slip-fit design allows for rapid changeovers without the need for tools, reducing downtime during critical welding operations.

Optimized for Aluminum Welding

Aluminum wire is softer and more prone to feeding issues than steel wire. The Miller 135425 tip features a .078-inch bore, which provides the necessary clearance for .062-inch wire to expand slightly as it heats up during the welding process, preventing binding and burnback. The high-quality copper construction ensures excellent heat transfer, keeping the tip cooler and extending its service life. This package contains 10 contact tips, ensuring you have an ample supply on hand for high-volume production environments.

Specifications

  • Part Number: 135425
  • Wire Compatibility: .062" - .081"
  • Length: 1.437"
  • Bore Size: .078"
  • Style: Standard (Non-Threaded)
Additional Information
Brand:Miller
Item:Contact Tip
Fits Which Model:XR, XRM, Spoolmatic 15, 30A
Packaging Description:10 per pack
Wire Size:0.062" - 0.081"
Consumables Type:Contact Tip
MIG Gun Model:Miller Spoolmatic 30A, Miller Spoolmatic 15A, Miller XR, Miller XR-M
Length:1.437 in
Bore:.078"
Connection Type:Non-Threaded (Slip-Fit)

INCLUDED

  • (10) Contact Tips

APPLICATIONS

  • Aluminum Fabrication
  • Marine and Shipbuilding
  • Trailer Manufacturing
  • Sign Fabrication
  • Industrial Manufacturing

FAQ

This contact tip fits Miller Spoolmatic 15A, Spoolmatic 30A, XR, and XR-M MIG guns.

No, the 135425 is a standard non-threaded slip-fit contact tip.

It is designed for wire sizes ranging from .062 inches to .081 inches.

These are sold in a package of 10 contact tips.

The bore size is .078 inches.

While physically possible if the diameter matches, these tips are primarily used with Spoolmatic guns which are designed for aluminum welding.

No, this is a standard style tip. It is not compatible with FasTip diffusers.

The total length of the contact tip is 1.437 inches.