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138255 - Miller .030-.035 Teflon Liner for Aluminum Wire - 14ft

Packaging: 3 PER EA
$34.48/EA $71.34/3 PER EA only $23.78/EASave 31%

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OVERVIEW

Precision Aluminum Feeding with Miller Engineering

The Miller 138255 Teflon Liner is a critical component for industrial welders tasked with aluminum fabrication. Unlike standard steel liners used for mild steel wire, this specialized liner is manufactured from high-quality Teflon (PTFE). Aluminum wire is significantly softer and more pliable than steel; when pushed through a traditional coiled steel liner, it tends to shave against the metal coils, creating debris that clogs the gun and leads to erratic feeding. Furthermore, the friction inherent in steel liners often causes the soft aluminum wire to buckle, resulting in the frustrating "bird-nesting" phenomenon at the drive rolls.

This OEM Miller liner addresses these challenges head-on. Its smooth, low-friction interior surface allows .030" and .035" aluminum wires to glide effortlessly from the feeder to the contact tip. The 14-foot length is designed to fit specific Miller MIG gun configurations, ensuring a precise fit that maintains gas coverage and electrical conductivity parameters. By reducing drag, the liner minimizes the load on the wire feed motor, extending the lifespan of your equipment and ensuring consistent wire speed—a variable that is absolutely critical for high-quality aluminum MIG welding.

Professional fabricators understand that equipment reliability is paramount. Using genuine Miller parts like the 138255 ensures that your welding system operates within its engineered specifications. Whether you are welding thin-gauge aluminum sheet for automotive applications or performing intricate repairs, this Teflon liner provides the mechanical stability required for precision arcs. Installation is straightforward, fitting seamlessly into compatible Miller gun assemblies to restore factory-level performance.

Technical Specifications

  • Material: Teflon (PTFE)
  • Wire Compatibility: .030" - .035" (0.8mm - 0.9mm)
  • Length: 14.000 ft
  • Application: Aluminum MIG Welding
Additional Information
Brand:Miller
Item:Liner
Wire Type:Aluminum
Wire Size:0.030" - 0.035"
Length:14 ft
Material:Polytetrafluoroethylene (Teflon)
Compatible Wire Diameter:0.030", 0.035"
Application:Aluminum Welding
Packaging Description:3 PER EA

INCLUDED

  • 1 x Miller 138255 Teflon Liner (14 ft)
  • Installation Instructions

APPLICATIONS

  • Aluminum MIG Welding
  • Automotive Body Fabrication
  • Marine and Boat Repair
  • Sign Manufacturing
  • Aerospace Component Welding
  • General Aluminum Fabrication

FAQ

Aluminum wire is soft and can easily be shaved or deformed by the rough interior of a standard steel liner. Teflon provides a smooth, low-friction surface that prevents these issues and ensures consistent feeding.

It is not recommended. Steel wire is abrasive and will quickly wear through the soft Teflon material, leading to liner failure. Use steel wound liners for steel wire.

This specific liner (Miller 138255) is designed for wire diameters between .030 inches and .035 inches.

Install the liner into the gun and seat it fully. Mark the liner at the back end according to your gun's manual (usually flush or sticking out slightly), remove it, and cut it with a sharp knife or liner cutter to ensure a clean, burr-free edge.

Yes, this is a genuine Miller Electric OEM part, ensuring perfect compatibility with Miller welding equipment.

While bird-nesting can be caused by several factors (drive roll tension, contact tip size), using a Teflon liner significantly reduces friction, which is the leading cause of bird-nesting with aluminum wire.

The liner is 14 feet (14.000) long, making it suitable for guns of that length or shorter (when trimmed).