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144854 - Miller .023-.035 Aluminum Wire Teflon Liner (12.6 ft)

Packaging: 1 PER EA
$88.46/EA $62.74/1 PER EA only $62.74/EASave 29%

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OVERVIEW

Miller 144854 Teflon Liner Overview

The Miller 144854 is a specialized Teflon liner designed to facilitate the feeding of soft welding wires, specifically aluminum, through Miller MIG guns. With a length of 12.636 feet, this liner is engineered to fit specific torch assemblies, ensuring a precise fit from the drive rolls to the contact tip. The liner accommodates wire diameters ranging from .023 inches to .035 inches, covering the most common gauges used for light to medium-duty aluminum fabrication and repair.

Standard steel liners are often unsuitable for aluminum wire due to the abrasive nature of the steel coil, which can shave off small particles of the soft aluminum. These shavings accumulate inside the liner, leading to increased friction, erratic feeding, and eventually a clogged gun or 'bird-nesting' at the drive rolls. The Miller 144854 utilizes a high-quality Teflon material that offers an extremely low coefficient of friction. This allows the soft wire to slide effortlessly through the cable assembly, maintaining consistent arc stability and weld quality.

Proper maintenance of the wire feeding system is crucial for aluminum welding. This liner serves as a direct replacement for worn or contaminated liners in compatible Miller equipment. It is essential to ensure the liner is trimmed correctly during installation to prevent gaps where the wire is unsupported. As a genuine Miller Electric component, the 144854 meets strict manufacturing tolerances, ensuring reliability in industrial environments. It is compatible with various Miller MIG guns designed for aluminum applications or standard guns converted for such use.

Technical specifications include a wire capacity of .023" to .035" and a total length of 12.636'. The Teflon construction is durable yet flexible, allowing for normal manipulation of the MIG gun cable without compromising the internal wire path. This product is sold individually and is a critical consumable for any welder switching between steel and aluminum processes or maintaining a dedicated aluminum setup.

Additional Information
Brand:Miller
Item:Liner
Wire Size:0.023" - 0.035"
Length:12.636 ft
Packaging Description:1 per each
Material:Polytetrafluoroethylene (Teflon)
Compatible Wire Type:Aluminum, Soft Alloys
Wire Diameter Range:0.023", 0.030", 0.035"
Consumable Type:MIG Gun Liner

INCLUDED

  • (1) Teflon Liner (.023-.035 Wire x 12.636 ft)
  • Installation Instructions

APPLICATIONS

  • Aluminum MIG Welding
  • Fabrication of Aluminum Structures
  • Automotive Aluminum Repair
  • Marine Welding Applications
  • Sign Manufacturing
  • Aerospace Component Welding

FAQ

The Miller 144854 liner is designed for wire diameters ranging from .023 inches to .035 inches.

Teflon liners significantly reduce friction, which is essential for feeding soft wires like aluminum. Steel liners can shave aluminum wire, causing clogs and feeding issues.

The liner is 12.636 feet long.

While physically possible, it is not recommended. Steel wire is abrasive and will wear out the soft Teflon liner much faster than a steel liner would.

Yes, this is a genuine Miller Electric replacement part, SKU 144854.

Remove the old liner, unroll the new Teflon liner, insert it into the gun cable, and trim the excess length at the front end according to your gun's manual instructions.

This product typically includes the liner itself. Check your specific gun manual to see if a separate collet or O-ring is required or reused.

Using a steel liner for aluminum often results in 'bird-nesting' at the drive rolls and erratic arc performance due to the high friction and wire shaving.