Skip to Main Content

194264 - Miller 3/32 Inch Wire Inlet Guide for Industrial Feeders

Packaging: 1 PER EA
$85.43/EA $52.85/1 PER EA only $52.85/EASave 38%

Usually ships within 3-5 business days

SKU: MIL194264 Categories: ,

OVERVIEW

Optimize Your Wire Feeding System

The Miller 194264 Guide, Wire Inlet 3/32 Dia. is a critical component for maintaining the efficiency and reliability of your industrial wire feeding system. Designed specifically for heavy-duty applications utilizing 3/32-inch (2.4 mm) welding wire, this genuine Miller OEM part ensures that your consumable is correctly aligned as it enters the drive roll assembly. Proper alignment is essential for preventing wire shaving, reducing drag, and ensuring consistent arc stability during high-amperage welding operations.

Inlet guides are often overlooked during routine maintenance, yet they play a pivotal role in the longevity of your welding equipment. Over time, the abrasive nature of welding wire—particularly flux-cored or metal-cored wires often found in this diameter range—can groove or wear the inlet guide. A worn guide can cause the wire to enter the drive rolls at an improper angle, leading to bird-nesting, erratic feeding, or accelerated wear on the drive rolls themselves. By replacing your inlet guide with the Miller 194264, you restore the factory-specified tolerance and path for your welding wire.

This component is manufactured to Miller Electric's exacting standards, ensuring a perfect fit for compatible industrial feeders. Whether you are operating in heavy fabrication, structural steel, or manufacturing environments, using genuine parts helps minimize downtime and maintenance costs. The 3/32-inch bore is precision-drilled to accommodate the specific diameter without excessive clearance, providing the control needed for smooth, uninterrupted welding.

Key Technical Benefits

Investing in OEM replacement parts like the 194264 inlet guide safeguards your equipment investment. It acts as the first point of contact for the wire entering the feeder, setting the stage for the entire feeding process. Ensure your heavy-duty welding operations run smoothly by inspecting your inlet guides regularly and replacing them with genuine Miller components when signs of wear appear.

Additional Information
Brand:Miller
Packaging Description:pack of 1
Wire Diameter:3/32 in (2.4 mm)
Component Type:Inlet Guide
Compatible Process:MIG (GMAW), Flux Cored (FCAW)

INCLUDED

  • (1) Wire Inlet Guide, 3/32 in.

APPLICATIONS

  • Heavy Industrial Manufacturing
  • Structural Steel Fabrication
  • Flux-Cored Arc Welding (FCAW)
  • Gas Metal Arc Welding (GMAW)
  • Shipbuilding and Heavy Equipment Repair

FAQ

This inlet guide is designed specifically for 3/32 inch (2.4 mm) welding wire.

Yes, the Miller 194264 is a genuine OEM replacement part manufactured by Miller Electric.

The inlet guide is located at the rear of the drive roll assembly, guiding the wire from the spool or drum into the drive rolls.

Over time, wire can cut grooves into the guide, causing friction, drag, and misalignment which leads to poor feeding performance.

It is not recommended. Using a 3/32" guide for significantly smaller wires (like .035" or .045") allows too much play, which can lead to wire wandering and feeding issues.

It is typically made of hardened steel or a durable alloy designed to resist the abrasive wear of metal welding wire.

No, this package typically includes the inlet guide only. You will usually reuse the existing set screw or retention mechanism on your feeder.

You should check your welder or wire feeder's parts manual for part number 194264. It is generally used on industrial-class Miller feeders.