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4623RM - Miller AccuLock MDX-250 Nozzle Insulator Cap (Pack of 2)

Packaging: 2 per pak
$17.68/ea $25.08/2 per pak only $12.54/eaSave 29%

In stock

OVERVIEW

Miller AccuLock Nozzle Insulator for MDX-250 Series Guns

The Miller 4623RM AccuLock Nozzle Insulator is a specialized component designed exclusively for the Miller MDX-250 and MDX-250 EZ-Select MIG welding guns. As part of the revolutionary AccuLock consumables system, this insulator goes beyond simple electrical protection. While its primary function is to electrically insulate the nozzle from the current-carrying components of the gun—preventing arc-outs and nozzle damage—it also serves a critical mechanical function within the wire feed path.

In the AccuLock system, the nozzle insulator is engineered to center and lock the gun liner into position at the front of the gun. This precise alignment creates a flawless, concentric path for the welding wire as it transitions from the liner to the contact tip. By eliminating gaps and misalignment, the 4623RM insulator significantly reduces wire shaving, drag, and erratic feeding, which are common issues in standard MIG gun assemblies. This attention to detail ensures a stable arc and consistent weld quality, particularly when using softer wires like aluminum or when welding in difficult positions.

This package contains two (2) genuine Miller insulators, ensuring that operators have a backup available during critical fabrication tasks. The insulators are compatible with both AccuLock MDX and AccuLock S gas diffusers, offering flexibility depending on the specific consumable setup required for the job. Manufactured from high-quality, heat-resistant rubber materials, these caps are built to withstand the intense thermal cycling and spatter environment typical of industrial MIG welding applications.

Key Technical Benefits:

  • Dual Compatibility: Fits seamlessly with both AccuLock MDX and AccuLock S series diffusers.
  • Liner Locking Technology: Works in tandem with the contact tip to secure the liner, preventing liner retraction and ensuring smooth wire delivery.
  • Electrical Safety: Provides a robust dielectric barrier between the electrically hot contact tip/diffuser and the outer nozzle.
Additional Information
Brand:Miller
Item:Insulator
Packaging Description:pack-of-2
Fits Which Model:Millermatic 252, 250, 250MP
Compatible Gun Models:MDX-250, MDX-250 EZ-Select
Compatible Diffusers:AccuLock MDX, AccuLock S
Material:High-Temperature Rubber
System:AccuLock Consumables System

INCLUDED

  • 2 x Miller AccuLock Nozzle Insulators (4623RM)

APPLICATIONS

  • MIG Welding (GMAW) with Miller MDX-250 Guns
  • Flux-Cored Welding (FCAW) requiring gas shielding
  • General Fabrication and Manufacturing
  • Automotive Repair and Restoration
  • Maintenance and Repair Operations (MRO)

FAQ

The 4623RM insulator is designed specifically for the Miller MDX-250 and MDX-250 EZ-Select MIG welding guns.

This product (4623RM) is sold as a package containing two (2) nozzle insulators.

Yes, the 4623RM insulator is compatible with both AccuLock MDX and AccuLock S gas diffusers when used on an MDX-250 gun.

It electrically insulates the nozzle from the current-carrying components and helps center and lock the liner for optimized wire feeding.

No, the MDX-100 typically uses different consumables. This part is specific to the MDX-250 series.

If you are using a gasless nozzle, the setup might differ, but for any gas-shielded setup using the standard nozzle assembly, this insulator is required to prevent shorts.

Yes, this is a genuine OEM part manufactured by Miller Electric.

Replace the insulator if it becomes cracked, brittle, heavily charred, or if the nozzle no longer seats securely.