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2200171 - Miller AccuLock Power Pin Cap for .035-.045 Wire Liners

Packaging: 1 of each

Sorry, product has been discontinued by the vendor.

OVERVIEW

Precision Wire Feeding with Miller AccuLock Technology

The Miller 2200171 Power Pin Cap is a specialized component engineered for the AccuLock™ consumable system, specifically designed to accommodate wire diameters ranging from 0.035 inches to 0.045 inches. In high-volume industrial welding applications, the integrity of the wire feed path is paramount to maintaining arc stability and reducing downtime. This power pin cap serves a critical function by mechanically locking the liner within the power pin assembly at the rear of the MIG gun.

Traditional MIG gun designs often allow for a degree of liner movement or "float," which can create gaps between the liner and the guide components. These gaps frequently lead to wire shaving, increased friction, and the dreaded "birdnesting" at the drive rolls. The Miller 2200171 addresses this engineering challenge by centering and securing the liner, ensuring a seamless transition for the welding wire as it leaves the feeder. This precise alignment is essential for the AccuLock system's promise of flawless wire feeding.

Constructed to Miller's exacting OEM standards, this cap is compatible with Miller MIG guns utilizing the AccuLock S and AccuLock R systems, such as the MDX series. By maintaining a fixed liner position, the component significantly reduces the elasticity and compression of the liner during operation, resulting in more responsive wire feed starts and stops. For MRO professionals and welding engineers, utilizing the correct power pin cap is a simple yet effective preventative maintenance measure that safeguards the longevity of the entire gun assembly and ensures consistent weld quality across production runs.

Installation is straightforward but critical; the cap must be matched to the specific wire diameter in use to function correctly. This specific unit (SKU 2200171) is color-coded or marked for easy identification within the .035-.045 range, streamlining inventory management for tool cribs and maintenance departments.

Additional Information
Brand:Miller
Wire Size:0.035" - 0.045"
Item:Power Pin
Fits Which Model:N/A
Product Type:Power Pin Cap
System Compatibility:AccuLock
Component Location:Back End
Packaging Description:1 of each

INCLUDED

  • 1 x Miller AccuLock Power Pin Cap (.035-.045)
  • Installation Instructions

APPLICATIONS

  • General Fabrication using Miller MDX Series Guns
  • Industrial Manufacturing with AccuLock Consumables
  • Automotive Repair requiring .035"-.045" wire
  • Structural Steel Welding
  • Maintenance and Repair Operations (MRO)

FAQ

Its primary function is to lock and align the MIG gun liner inside the power pin, preventing gaps and movement in the wire-feed path.

This specific cap is designed for wire diameters of 0.035 inches and 0.045 inches.

No, it is designed specifically for Miller guns equipped with the AccuLock™ consumable system, such as the MDX series.

Locking the liner prevents it from moving or compressing during feeding, which eliminates gaps that cause birdnesting and erratic wire feeding.

Yes, this is a genuine Miller Electric OEM replacement part.

It installs at the back end of the gun (the power pin), where the gun connects to the wire feeder.

No, the liner is sold separately. This is the cap that secures the liner in place.

If the threads are stripped, the cap is cracked, or it no longer securely holds the liner collet, it should be replaced to maintain feed quality.