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M1216 - Miller XR-AlumaPro Push-Pull MIG Gun, 25 ft Assembly

Packaging: 1 PER EA
$951.32/EA $574.07/1 PER EA only $574.07/EASave 40%

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SKU: M1216 Categories: ,

OVERVIEW

Industrial Aluminum Welding Solution

The Miller AlumaPro 25 ft Remote Assembly is a high-performance push-pull MIG gun designed specifically to address the challenges of feeding soft aluminum wire. In industrial environments, feeding aluminum wire over long distances using a standard push-only gun often results in friction, buckling, and the dreaded "bird-nesting" at the feeder. The AlumaPro system mitigates these issues by synchronizing a motor within the gun handle with the wire feeder's motor, maintaining constant tension on the wire.

This assembly features a 25-foot cable, providing significant operational range for welders working on large-scale applications such as shipbuilding, trailer manufacturing, and aerospace components. The "Remote Assy" designation highlights the gun's integrated control capabilities; operators can adjust wire feed speed directly from the handle, eliminating the need to return to the power source for minor adjustments. This feature improves efficiency and weld quality by allowing on-the-fly parameter corrections.

Constructed with durability in mind, the cable assembly is reinforced to withstand the rigors of heavy industrial use. The gun's ergonomic design minimizes wrist strain, a critical factor for operators welding in out-of-position scenarios. The consumables—contact tips, nozzles, and liners—are designed for optimal electrical conductivity and gas coverage, ensuring high-quality weld deposits. This unit is compatible with Miller's XR series wire feeders and select Millermatic machines equipped with push-pull software.

Technical Specifications:

  • Reach: 25 Feet
  • Process: GMAW (MIG) / Pulsed MIG
  • Wire Compatibility: Aluminum (4043, 5356)
  • Cooling: Air Cooled Design
Additional Information
Brand:Miller
Length:25 ft
Process:MIG (GMAW)
Application:Aluminum Welding
Torch Type:Push-Pull
Cable Length:25 ft
Cooling Method:Air Cooled
Compatible Material:Aluminum
Handle Style:Ergonomic Pistol Grip
Packaging Description:1 PER EA

INCLUDED

  • 1 x Miller AlumaPro 25 ft Push-Pull Gun Assembly
  • 1 x Contact Tip
  • 1 x Nozzle
  • 1 x Drive Roll Kit (installed)
  • 1 x Liner

APPLICATIONS

  • Aluminum Boat Building and Marine Repair
  • Trailer Manufacturing (Horse, Utility, Semi)
  • Sign Manufacturing and Fabrication
  • Automotive and Truck Body Customization
  • Aerospace Components
  • General Aluminum Fabrication

FAQ

A push-pull gun eliminates wire feeding issues common with soft aluminum wire by using motors at both the feeder and the gun to maintain constant tension, preventing buckling and jamming.

No, the Miller AlumaPro is designed specifically for Miller XR wire feeders and Millermatic machines that support push-pull gun technology. Check your machine's manual for compatibility.

While technically possible with the right liners and rolls, push-pull guns are expensive and specialized for soft wires like aluminum. Using them for steel is generally not recommended due to unnecessary wear.

It refers to the gun assembly's capability to act as a remote control, allowing the operator to adjust wire feed speed directly from the gun handle.

Most standard 25ft AlumaPro assemblies under this classification are air-cooled, suitable for standard amperage ranges. Water-cooled versions are typically specified for high-amperage, continuous duty applications.

You will need to change the contact tip, the liner, and potentially the drive rolls in the gun handle to match your specific wire diameter (e.g., 0.035" or 3/64").

Air-cooled AlumaPro guns are typically rated around 300 Amps at 60% duty cycle, though specific ratings depend on the gas used (100% Argon).