Skip to Main Content

M1442 - Miller M1442 Teflon Liner for Aluminum Wire .047-.062

Packaging: 1 PER EA
$27.07/EA $19.20/1 PER EA only $19.20/EASave 29%

Usually ships within 3-5 business days

OVERVIEW

Miller M1442 Teflon Liner for Aluminum Welding

The Miller M1442 is a specialized Teflon liner designed to facilitate the smooth feeding of aluminum welding wire. Unlike steel liners, which can cause soft aluminum wires to shave, drag, or bird-nest inside the cable, this Teflon liner provides a low-friction path that protects the integrity of the wire from the feeder to the contact tip. It is specifically engineered for wire diameters ranging from .047 inches (3/64") to .062 inches (1/16"), covering the most common sizes used in industrial aluminum fabrication.

This liner is compatible with welding systems utilizing Centerfire front-end consumables. The Centerfire system is renowned for its gas coverage and ease of use, and using the correct liner is critical to maintaining that performance when switching materials. The M1442 is particularly effective in push-pull gun configurations or standard MIG guns where minimizing drag is essential for arc stability. The polymer construction is durable yet flexible, ensuring it navigates the bends of the gun cable without collapsing or pinching the wire.

Proper maintenance of your MIG gun includes replacing the liner when feeding issues arise. For aluminum applications, using a dedicated Teflon liner like the M1442 is mandatory to prevent contamination and feeding stoppages. This product is sold individually and is a direct replacement for existing Miller/Bernard setups requiring this specific bore size and material composition.

Additional Information
Item:Liner
Wire Type:Aluminum
Wire Size:3/64", 1/16"
Brand:Miller, Bernard Style
Packaging Description:1 per each
Material:Polytetrafluoroethylene (Teflon)
Compatibility:Centerfire Consumable System
Application:Aluminum Welding

INCLUDED

  • 1 x Miller M1442 Teflon Liner (.047-.062 Wire)

APPLICATIONS

  • Aluminum Fabrication
  • Shipbuilding and Marine Repair
  • Automotive Manufacturing
  • Trailer Manufacturing
  • Signage and Architectural Metalwork

FAQ

The M1442 liner is designed for wire diameters between .047" (3/64") and .062" (1/16").

Aluminum wire is soft and can easily shave or bind in steel liners. Teflon reduces friction, preventing bird-nesting and ensuring smooth feeding.

While it can physically feed steel wire, it is not recommended as the steel wire acts like a file and will quickly wear out the soft Teflon material.

Yes, the description indicates compatibility with Centerfire consumable systems.

Teflon liners should be trimmed carefully with a sharp blade or liner cutter. Consult your gun manual for the specific stick-out length required.

Yes, Teflon liners are standard for push-pull guns running aluminum to minimize drag.

You will likely experience severe feeding issues, including wire chatter, burn-back, and bird-nesting at the drive rolls.

Yes, this is a genuine Miller product designed for high-performance welding.