300787 - Miller XR-25W Pistol Pro Push-Pull Gun, Water-Cooled, 25ft

Heavy-Duty Aluminum Welding Solution

The Miller XR-25W Pistol Pro (SKU: 300787) represents the pinnacle of push-pull wire feeding technology for heavy industrial environments. Designed specifically for the rigors of aluminum fabrication, this water-cooled MIG gun ensures consistent wire delivery over long distances, addressing the common challenges associated with feeding soft alloys. With a 25-foot cable assembly, it provides exceptional reach for large-scale projects such as shipbuilding, trailer fabrication, and railcar manufacturing.

At the core of the XR-25W is a durable motor and drive design that improves feedability and arc consistency. The system features dual wire tension settings specifically calibrated for 4000- or 5000-series aluminum, ensuring optimal grip without deforming the wire. This precision reduces the risk of burn-backs and bird-nesting, which are frequent causes of downtime in aluminum welding operations. The gun is rated for 400 Amps at a 100% duty cycle, making it capable of sustaining high-amperage arcs for extended periods without overheating, a critical factor in high-volume production environments.

Maintenance and serviceability are key strengths of the XR Pistol Pro. The design allows for easy access to the drive assembly and features a removable, toolless head tube. This facilitates quick changes of drive rolls and head tubes or routine cleaning without the need to disassemble the entire gun. Furthermore, the replaceable feed cable liner significantly lowers long-term parts costs, as users can replace just the liner rather than the complete feed cable assembly when wear occurs. Compatible with Miller XR-Controls and XR-AlumaFeed wire feeders, this gun is an essential component for any industrial operation requiring high-performance aluminum welding.