300788 - Miller XR-35W Pistol Pro Water-Cooled Push-Pull Gun 35ft

Heavy-Duty Aluminum Welding Solution

The Miller XR-35W Pistol Pro (300788) is a premier water-cooled push-pull MIG gun designed specifically for the rigors of heavy industrial aluminum welding. Engineered by Miller Electric, this 35-foot system addresses the common challenges associated with feeding soft aluminum wires over long distances. By utilizing a sophisticated push-pull mechanism, the XR-35W ensures consistent wire delivery, minimizing bird-nesting and arc fluctuations that can compromise weld quality in critical applications like shipbuilding, railcar manufacturing, and aerospace fabrication. The system effectively synchronizes the wire feed speed at the gun with the feeder, ensuring smooth delivery even when the cable is curved or extended to its full length.

This model features a robust water-cooled design, rated at 400 Amps at 100% duty cycle, making it ideal for high-amperage, continuous welding operations where heat management is crucial. The pistol-grip ergonomics offer an alternative to traditional gooseneck styles, providing operators with a comfortable grip that reduces fatigue during extended use. The gun is highly adaptable, featuring a 360-degree rotatable head tube that allows welders to access hard-to-reach joints without contorting their wrists or the cable assembly. Maintenance is streamlined with a durable motor design and easy access to the drive assembly, ensuring that downtime is kept to an absolute minimum.

The XR-35W is optimized for feeding 4000 and 5000 series aluminum wires, with dual wire tension settings to dial in the exact pressure needed for different alloys. It is also capable of running hard wires up to .045 inches, adding versatility to your welding setup. The replaceable feed cable liner is a significant cost-saving feature, allowing you to swap out the liner without discarding the expensive power cable. Whether you are fabricating aluminum hulls or assembling emergency vehicles, the Miller XR-35W Pistol Pro delivers the reliability and precision required for professional results.

Backed by Miller's True Blue Warranty, this gun represents a long-term investment in quality and productivity. Its compatibility with a wide range of Miller feeders, including the XR-AlumaFeed and Millermatic 350P Aluminum, makes it a versatile addition to any industrial fleet.