0558102449 - ESAB Aluminum Wire Outlet Guide 3/64-1/16

Optimize Aluminum Wire Feeding with ESAB

The ESAB Outlet Guide 3/64-1/16 AL (0558102449) is a critical component for welders working with aluminum MIG wire. Aluminum wire is significantly softer than steel, making it prone to deformation, shaving, and "birdnesting" if not guided correctly through the feeder mechanism. This genuine ESAB outlet guide is precision-engineered to handle the specific properties of aluminum, ensuring a smooth transition from the drive rolls into the gun liner.

Designed to accommodate wire diameters ranging from 3/64 inch to 1/16 inch, this guide provides the exact tolerance needed to support the wire without causing drag. By maintaining proper alignment and reducing friction, it helps stabilize wire feed speeds, which is essential for achieving high-quality aluminum welds. Inconsistent feeding can lead to burn-backs and unstable arcs, issues that are effectively mitigated by using the correct guide tube.

Whether you are fabricating in a heavy industrial setting or performing precision repair work, using OEM parts like this outlet guide ensures your equipment operates at peak efficiency. It is compatible with specific ESAB wire feeding systems designed for aluminum applications. Regular inspection and replacement of wear parts like outlet guides are recommended to maintain the reliability of your welding operations.

Key Benefits

• Material Specific: Tailored geometry for soft aluminum alloys.


• Precision Fit: Supports 3/64" and 1/16" diameters perfectly.


• Reduced Downtime: Minimizes feed jams and wire shaving issues.