145.0586 - Abicor Binzel Abirob A500 Gas Nozzle 14mm Flush Bottle Form

Precision Engineering for Robotic Automation

The Abicor Binzel 145.0586 Gas Nozzle is a critical consumable component engineered specifically for the Abirob A500 robotic welding torch system. In the realm of automated manufacturing, consistency and reliability are not just features—they are requirements. This nozzle is manufactured to strict OEM tolerances, ensuring that every replacement maintains the exact Tool Center Point (TCP) defined in your robot's programming. Deviations in nozzle geometry can lead to gas coverage issues or collisions with fixtures, but with genuine Binzel parts, you ensure seamless integration and continuous uptime.

The nozzle features a Bottle Form design. Unlike standard cylindrical nozzles, the bottle form tapers towards the outlet. This geometric advantage is significant in robotic applications where the torch must articulate into tight corners, narrow grooves, or around complex clamping fixtures. The tapered profile minimizes the risk of the nozzle snagging on the workpiece while maintaining a laminar flow of shielding gas directly over the weld pool. The 14mm (9/16 inch) bore diameter strikes an optimal balance, providing a broad enough gas envelope for spray transfer and high-deposition pulse welding, while remaining compact enough for precision work.

Thermal management is another key aspect of the 145.0586. Constructed from high-grade copper alloy and heavily plated, it is designed to withstand the intense radiant heat generated during high-duty-cycle robotic welding. The threaded connection provides a solid mechanical interface with the nozzle holder, maximizing heat transfer away from the front end of the torch. This efficient cooling helps prevent spatter adhesion, extending the service life of the nozzle and reducing the frequency of cleaning cycles required by the reamer station. The Flush contact tip positioning is ideal for general-purpose automation, offering a standard electrical stick-out that supports stable arc initiation and consistent penetration profiles.