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238061 - Miller Fuel Tank Level Sending Unit

Packaging: 1 PER EA
$188.60/ea $140.93/1 PER EA only $140.93/eaSave 25%

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OVERVIEW

Reliable Fuel Monitoring for Industrial Welders

The Miller 238061 Fuel Gauge Sender is a critical replacement component engineered specifically for Miller engine-driven welding generators. In industrial environments, equipment uptime is paramount, and accurate fuel monitoring is essential to prevent work stoppages caused by unexpected fuel exhaustion. This OEM sender unit is designed to measure the fuel level within the tank precisely and transmit that data to the control panel gauge.

Manufactured to Miller Electric's rigorous standards, this sender ensures seamless integration with the electrical systems of compatible Bobcat, Trailblazer, or Big Blue series welders. Unlike generic aftermarket parts, this genuine component is calibrated to match the specific resistance range required by Miller fuel gauges, ensuring linear and accurate readings from full to empty.

The unit is constructed with durable materials capable of withstanding the constant vibration, thermal cycling, and chemical exposure found in heavy-duty welding equipment fuel tanks. Replacing a faulty sender is a proactive maintenance step that ensures operators can rely on their instrumentation, allowing for better fuel management and operational planning.

Technical Compatibility

This part is designed for specific serial number ranges of Miller equipment. It is recommended to verify the part number against the machine's parts manual to ensure proper fitment and function. The assembly typically includes the float mechanism and mounting flange designed for the specific tank geometry of Miller welders.

Additional Information
Packaging Description:1 Per Ea
Part Type:Fuel Gauge Sender
Compatible Equipment Type:Engine-Driven Welders
Installation Type:Tank Mount
----- new values below ----
Part Type:Fuel Gauge Sender
Compatible Equipment Type:Engine-Driven Welders
Installation Type:Tank Mount
brand:miller
packaging-description:1-per-ea

INCLUDED

  • 1 x Fuel Gauge Sender Unit
  • Installation Hardware (if applicable)

APPLICATIONS

  • Fuel level monitoring in engine-driven welders
  • Replacement of faulty or stuck sending units
  • Repair of Miller Bobcat, Trailblazer, and Big Blue fuel systems

FAQ

Common signs of a faulty sender include the fuel gauge being stuck on 'Empty' or 'Full' regardless of the actual fuel level, or the needle fluctuating wildly during operation.

Yes, this is a genuine OEM Miller Electric component, ensuring the highest quality and perfect compatibility with your machine.

This sender fits various Miller engine drives. We recommend checking your welder's specific parts manual or serial number to confirm compatibility with part number 238061.

Packaging contents can vary, but it is generally recommended to inspect your existing gasket. If it is damaged, a replacement gasket should be ordered separately to ensure a leak-free seal.

Yes, replacing a fuel sender is typically a straightforward maintenance task involving removing the old unit from the tank and connecting the wires to the new one. Ensure the machine is off and cool before servicing fuel components.

This sender is calibrated to Miller's specific OEM standards for their gauge clusters. Using a universal sender with different resistance values will result in inaccurate readings.

If a new sender does not fix the issue, check the wiring between the sender and the gauge, or the gauge itself, as the problem may lie elsewhere in the electrical circuit.