Skip to Main Content

10271397 - Tweco SG160REB-12 Spool Gun for ESAB Rebel Welders

Packaging: 1 of each
$1,487.35/ea $1,086.52/1 of each only $1,086.52/eaSave 27%

Usually ships within 3-5 business days

SKU: TWE1027-1397 Categories: , ,

OVERVIEW

Unlock Aluminum Welding Potential with the Tweco 160 Amp Spool Gun

Expand the capabilities of your ESAB Rebel welder with the Tweco 160 Amp Spool Gun (1027-1397). Designed specifically for the Rebel series, this accessory is the ultimate solution for welders looking to tackle aluminum projects with ease and precision. Unlike standard MIG guns that struggle to push soft aluminum wire through long liners, this spool gun feeds the wire directly from a 4-inch spool mounted on the gun itself. This short feed distance eliminates bird-nesting and ensures a smooth, consistent arc, making it perfect for fabrication, automotive repair, and hobbyist projects.

The standout feature of this unit is its intelligent auto-detect technology. When plugged into a compatible ESAB Rebel 215ic, 205ic, or EM series machine, the welder automatically recognizes the gun and switches to Spool Gun mode. This "plug-and-play" functionality saves you valuable setup time, allowing you to focus on laying down the perfect bead rather than fiddling with machine settings. The 12-foot cable assembly provides ample reach, giving you the freedom to move around large workpieces or work on vehicles without constantly repositioning your power source.

Comfort and durability are at the heart of the design. Weighing in at just 6.4 lbs, the gun is lightweight enough for extended use without causing excessive hand fatigue. The impact-resistant handle and protective cable sleeve ensure the tool can withstand the rigors of a busy shop environment. Additionally, the clear spool cover allows you to check your remaining wire at a glance, so you are never caught off guard by an empty spool in the middle of a weld. Whether you are welding aluminum, stainless steel, or silicon bronze, this Tweco spool gun delivers the reliability and performance you expect from a top-tier brand.

Compatible Models:

  • ESAB Rebel EMP 215ic
  • ESAB Rebel EMP 205ic AC/DC
  • ESAB EM 140 & EM 210
  • ESAB EMP 210
Additional Information
Brand:Tweco
Amperage:160
Length:12 ft
Wire Size:0.023" - 0.035"
Fits Which Model:ESAB Rebel 215ic, ESAB Rebel 205ic, ESAB EM 140, ESAB EM 210, ESAB EMP 210
Process:MIG (GMAW)
Torch Type:Spool Gun
Connection Type:8-pin Amphenol, Direct Connect
Cooling Method:Air Cooled
Duty Cycle:20% @ 160A
Spool Size:4 in (102 mm)
Consumable Series:11 Series Tips, 21 Series Nozzles
Packaging Description:1 of each
Front End:Tweco
Back End:Tweco

INCLUDED

  • Tweco 160 Amp Spool Gun (12 ft cable)
  • Carrying Case
  • 2 x Contact Tips (11 Series, .023")
  • 4 x Contact Tips (11 Series, .035")
  • 1 x Gas Diffuser (51 Series)
  • 2 x Gas Nozzles (21-50F)
  • Liner (Installed)
  • Operation Manual

APPLICATIONS

  • Aluminum Fabrication
  • Automotive Repair & Restoration
  • Trailer Repair
  • Sign Manufacturing
  • Marine Maintenance
  • Stainless Steel Welding
  • Silicon Bronze Brazing

FAQ

The Tweco 1027-1397 is designed for ESAB Rebel EMP 215ic, Rebel EMP 205ic AC/DC, EM 140, EM 210, and EMP 210 welders.

No, it features a direct 8-pin connector that plugs straight into the front of compatible Rebel and EM series machines.

It accepts standard 4-inch (102mm) diameter spools. This typically equates to 1 lb for aluminum wire or 2 lbs for steel/stainless wire.

The gun is rated for 160 Amps at a 20% duty cycle using Argon gas.

Yes, the package includes multiple 11 Series contact tips for .023" and .035" wire, along with nozzles and a diffuser.

Yes, while primarily used for aluminum to prevent feeding issues, it can also run mild steel, stainless steel, and silicon bronze wire.

When plugged into a compatible ESAB Rebel machine, the welder detects the gun's resistance and automatically switches the process mode to Spool Gun, disabling the internal wire drive.

The gun comes with a 12-foot (4 meter) cable assembly.

CATALOGUE & SPEC SHEETS

Spec Sheet