Skip to Main Content

11601535 - Tweco 16PS35 Pulsemaster Contact Tips 0.035 (25-Pack)

Packaging: 25 per ea
$16.47/ea $298.50/25 per ea only $11.94/eaSave 28%

Usually ships within 3-5 business days

SKU: TWE11601535 Categories: , ,

OVERVIEW

Precision Performance for Pulse Welding

The Tweco 16PS35 Contact Tips are specialized consumables designed to meet the rigorous demands of Pulse and Spray transfer MIG welding. Part of the renowned Tweco Pulsemaster series, these tips are engineered to provide superior electrical transfer and thermal conductivity compared to standard general-purpose tips. When welding in pulse mode, the arc characteristics require a contact tip that can maintain a consistent electrical connection with the wire to prevent micro-arcing and instability. The 16PS35 delivers exactly that, ensuring your sophisticated power source performs at its best.

Manufactured from high-grade copper alloy, these tips feature a precision-drilled bore sized specifically for 0.035-inch (0.9mm) welding wire. The tight tolerance of the bore ensures optimal contact with the wire surface, which is critical for maintaining the stable voltage required for high-quality pulse welding. This design also aids in heat dissipation, extending the life of the tip even under high-amperage, high-duty-cycle conditions often found in industrial fabrication environments.

This package contains 25 contact tips, providing a cost-effective solution for busy workshops. These tips are compatible with Tweco MIG guns utilizing standard 16-series consumables and are particularly effective when paired with Pulsemaster setups. By choosing genuine Tweco parts, you ensure that your equipment operates within its specified parameters, reducing downtime caused by premature consumable failure or wire feeding issues.

Key Technical Benefits

  • Optimized Geometry: Designed to reduce friction while maintaining electrical contact.
  • Heat Resistance: Superior alloy composition withstands the intense heat of spray transfer.
  • Compatibility: Fits standard Tweco gas diffusers and conductor tubes.
Additional Information
Brand:Tweco
Item:Contact Tip
Wire Size:0.035"
Packaging Description:25 in a pack
Fits Which Model:N/A
Series:16 Series (Pulsemaster)
Part Number:16PS35
Wire Diameter:0.035" (0.9mm)
Material:Copper Alloy
Process:MIG (GMAW), Pulsed MIG (GMAW-P)

INCLUDED

  • 25 x Tweco 16PS35 Pulsemaster Contact Tips (0.035")

APPLICATIONS

  • Pulse MIG Welding
  • Spray Transfer MIG Welding
  • Automotive Manufacturing
  • Heavy Equipment Fabrication
  • Structural Steel Welding
  • Robotic Welding Cells

FAQ

These tips are designed for 0.035-inch (0.9mm) welding wire.

This package contains 25 individual contact tips.

The 'PS' stands for Pulse/Spray. These tips are engineered with specific tolerances and materials to better handle the heat and electrical requirements of pulse and spray transfer modes compared to standard tips.

They fit Tweco MIG guns that use the 16 Series consumables (often found on 300A-400A guns). Always check your gun's parts breakdown to confirm compatibility.

Yes, these are genuine Tweco© brand contact tips.

Yes, while they are optimized for pulse/spray, they will perform excellently in standard short-circuit applications as well.

These feature the standard Tweco 16 Series thread, typically 3/8"-24.