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11601136 - Tweco 16S-40 Contact Tip 0.040" (1.0mm) - 25 Pack

Packaging: pack of 25
$7.48/EA $89.50/pack of 25 only $3.58/EASave 52%

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SKU: TWE1160-1136 Categories: , ,

OVERVIEW

Technical Overview of Tweco 16S-40 Contact Tips

The Tweco 16S-40 (Part Number: 1160-1136) is a standard-duty contact tip designed for the 16 Series consumable platform. Engineered specifically for use with 0.040-inch (1.0mm) welding wire, this component is critical for maintaining consistent electrical conductivity and arc stability in MIG welding applications. The tip is manufactured from a high-grade copper alloy, selected for its optimal balance of thermal conductivity and wear resistance. It features a precision-drilled bore with tight tolerances to ensure smooth wire feeding while maximizing the electrical contact area.

This contact tip utilizes a 3/8"-24 UNF thread, making it compatible with standard gas diffusers found in Tweco Professional Series (No. 3, No. 4, and No. 5) and Spray Master Series (350 and 450) MIG guns. The 16 Series design offers a robust profile suitable for medium to heavy-duty industrial fabrication, providing sufficient mass to dissipate heat effectively during prolonged welding cycles. The overall length of the tip is 1.5 inches (38.1mm) with an outside diameter of 0.375 inches (9.5mm).

Supplied in a package of 25, these contact tips are intended for high-volume industrial environments where minimizing downtime is essential. Regular replacement of contact tips is necessary to prevent "keyholing"—the ovalization of the tip bore—which can lead to erratic arc characteristics and poor weld quality. The Tweco 16S-40 ensures reliable performance for structural steel, heavy equipment manufacturing, and general fabrication tasks requiring 0.040" wire.

Additional Information
Brand:Tweco
Item:Contact Tip
Wire Size:0.040" (1.0 mm)
Packaging:Pack of 25
Fits Which Model:Tweco Professional No. 3, Tweco Professional No. 4, Tweco Professional No. 5, Tweco Spray Master 350, Tweco Spray Master 450
Series:16 Series
Thread Size:3/8"-24
Material:Copper Alloy
Bore Diameter:0.046" (1.17mm)
Overall Length:1.5" (38.1mm)
Outside Diameter:0.375" (9.5mm)
Packaging Description:pack of 25

INCLUDED

  • 25 x Tweco 16S-40 Contact Tips (0.040" / 1.0mm)

APPLICATIONS

  • Structural Steel Fabrication
  • Heavy Equipment Manufacturing
  • General Industrial Welding
  • Automotive Component Fabrication
  • Shipbuilding and Repair
  • Pipe Welding

FAQ

The 16S-40 contact tip is designed specifically for 0.040-inch (1.0mm) welding wire.

This tip fits Tweco Professional Series No. 3, No. 4, and No. 5 guns, as well as Tweco Spray Master 350 and 450 series guns.

The tip features a standard 3/8"-24 UNF thread for connection to the gas diffuser.

This package contains 25 individual contact tips.

The primary difference is the thread size and physical dimensions. 14 Series tips typically use a 1/4"-28 thread, while 16 Series tips use a larger 3/8"-24 thread and are generally used for higher amperage applications.

It is manufactured from a high-conductivity copper alloy designed for efficient current transfer and heat resistance.

As wire feeds through the tip, it wears the bore into an oval shape (keyholing), which causes poor electrical contact and an unstable arc. Changing the tip restores performance.