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171435-003 - Thermal Arc .035 Knurled Drive Roll Kit for Fabricator Series

Packaging: pack of 1
$159.81/EA $116.74/pack of 1 only $116.74/EASave 27%

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SKU: TWE171435-003 Categories: , ,

OVERVIEW

Precision Wire Feeding for Flux-Cored Applications

The Tweco 171435-003 Drive Roll Kit is a specialized component designed to optimize the performance of Thermal Arc and Tweco wire feeding systems when using flux-cored or dual-shield welding wires. This kit features a 2-roll system configuration specifically engineered for .035 inch (0.9 mm) diameter wires. Unlike standard V-groove rollers used for solid wires, this drive roll utilizes a knurled groove design. This textured surface provides the necessary mechanical grip to feed soft, tubular wires effectively without requiring excessive tension arm pressure, which can crush the wire and lead to feeding issues.

Technical Compatibility and Design

This drive roll kit is the OEM replacement part for the popular Thermal Arc Fabricator series, including the Fabricator 181i, 211i, and 252i multi-process welders. The internal geometry is machined to strict tolerances to ensure concentricity and balance, reducing vibration in the feed mechanism. The knurling pattern is calculated to maximize traction while minimizing the generation of metal shavings or wire deformation. Proper selection of drive rolls is critical for maintaining arc stability in Flux-Cored Arc Welding (FCAW), as inconsistent wire speeds directly affect voltage and amperage output.

Installation and Maintenance

Installing the 171435-003 is straightforward, fitting directly onto the keyed shaft of the wire feed motor. It is essential to match the drive roll size to the wire diameter exactly; using this .035" roller with larger or smaller wires will result in poor performance. For industrial MRO procurement, this SKU represents a vital consumable for maintaining the operational readiness of fabrication equipment. Regular inspection of drive rolls for wear—specifically the dulling of the knurled teeth—is recommended to prevent unplanned downtime.

Key Specifications

  • Part Number: 171435-003
  • Wire Diameter: .035" (0.9 mm)
  • Groove Type: Knurled (Flux Core/Dual Shield)
  • System Type: 2-Roll
  • Material: Hardened Steel
Additional Information
Wire Size:0.035"
Wire Type:Cored
2 Or 4 Roll:2-Roll
Packaging Description:1 per each
Brand:Tweco
Groove Type:Knurled
Compatible Models:Thermal Arc Fabricator 181i, Thermal Arc Fabricator 211i, Thermal Arc Fabricator 252i
Material:Hardened Steel

INCLUDED

  • 1 x Knurled Drive Roll (.035" / 0.9mm)
  • 1 x Installation Guide (if applicable)

APPLICATIONS

  • Flux-Cored Arc Welding (FCAW)
  • Dual Shield Welding
  • Structural Steel Fabrication
  • Field Maintenance and Repair
  • Automotive Restoration (Structural)
  • Heavy Equipment Repair

FAQ

This drive roll features a knurled groove, making it specifically designed for soft, tubular wires like Flux-Cored (FCAW-S) and Dual Shield (FCAW-G) wires.

It is not recommended. The knurled teeth can dig into solid wire, creating metal shavings that clog the liner and causing accelerated wear on the contact tip. Use smooth V-groove rollers for solid wire.

This kit is compatible with Thermal Arc Fabricator series welders, specifically the Fabricator 181i, 211i, and 252i models utilizing a 2-roll system.

This roller is machined for .035 inch (0.9 mm) wire. Using it with significantly smaller or larger wire will result in poor feeding performance.

Flux-cored wire is hollow and can be crushed by the high tension required for smooth rollers. Knurled rollers provide grip with less tension, preserving the wire's shape.

Typically, this SKU refers to the drive roll itself. Consult the specific packaging or product image, as inlet guides are often sold separately or included with the welder.

Inspect the knurled teeth for wear. If they look flattened or if the wire slips despite correct tension settings, it is time to replace the roll.

Yes, the TWE171435-003 is a genuine OEM replacement part manufactured by Tweco/ESAB for Thermal Arc systems.