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171435-004 - Tweco .045 Flux Cored Drive Roll Kit (Knurled)

Packaging: pack of 1
$137.53/EA $90.60/pack of 1 only $90.60/EASave 34%

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SKU: TWE171435-004 Categories: ,

OVERVIEW

Genuine Tweco Drive Roll Kit for .045" Flux Cored Wire

The Tweco 171435-004 is a specialized drive roll kit engineered for the precise feeding of .045-inch (1.2mm) tubular welding wires. In industrial MRO and fabrication settings, the integrity of the wire feed system is critical to maintaining arc stability and weld quality. This kit is specifically designed for Flux Cored (FCAW) and Dual Shield applications where standard V-groove rollers often fail to provide adequate traction or inadvertently deform the wire.

This OEM kit features a knurled (serrated) groove profile. Unlike smooth V-grooves used for solid wires, the knurled teeth bite gently into the softer shell of flux-cored wires, providing positive drive force without requiring excessive tension that could crush the wire. Crushed flux-cored wire can lead to poor electrical contact in the contact tip and erratic arc characteristics. By using the correct 171435-004 kit, operators ensure the wire retains its round shape and flux density throughout the feeding process.

Designed as a 2-roll system, this kit is compatible with specific Tweco and Thermal Arc wire feeders (verify model compatibility via service manual). The components are manufactured from hardened steel to resist wear from the abrasive nature of flux-cored wires, ensuring a long service life and reduced maintenance intervals. Proper installation of these rolls is essential for preventing "bird-nesting" and ensuring consistent wire speed, which is directly correlated to amperage and penetration in CV welding processes.

Technical Specifications

  • Part Number: 171435-004
  • Wire Diameter: .045" (1.2mm)
  • Groove Type: Knurled / Serrated
  • Application: Flux Cored / Dual Shield
  • System: 2-Roll Drive
Additional Information
Wire Diameter:0.045" (1.2mm)
Wire Type Compatibility:Flux Cored, Dual Shield
Roll Type:Knurled
System Configuration:2-Roll Kit
Compatible Brand:Tweco, Thermal Arc, ESAB
Groove Type:Knurled (Serrated)
Part Type:Drive Roll Kit
Packaging Description:pack of 1

INCLUDED

  • (1) Upper Drive Roll
  • (1) Lower Drive Roll
  • Mounting Hardware (if applicable)
  • Installation Instructions

APPLICATIONS

  • Structural Steel Fabrication
  • Heavy Equipment Repair
  • Shipbuilding
  • Construction
  • General Fabrication using Flux Cored Wires

FAQ

This kit is designed specifically for .045 inch (1.2mm) diameter welding wire.

It is optimized for Flux Cored and Dual Shield wires due to its knurled/serrated groove design.

It is not recommended. Knurled rollers can mar the surface of solid wire, causing shavings to build up in the liner and contact tip. Use V-groove rollers for solid wire.

Yes, this is a genuine Tweco/ESAB OEM replacement part, SKU 171435-004.

This is a 2-roll kit, typically containing a top and bottom roller for one drive assembly.

Flux core wire is a hollow tube. Smooth rollers require too much pressure to grip it, which crushes the tube. Knurled rollers grip with teeth, requiring less pressure.

This series of drive rolls is commonly compatible with Thermal Arc Fabricator series machines (e.g., 181i, 211i, 252i), but please check your machine's manual for the specific part number requirement.

FL/DS stands for Flux Cored / Dual Shield, indicating the wire types this roller is designed to feed.