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375980-004 - Tweco .045 Knurled Drive Roll Kit for Fabricator Series

Packaging: pack of 1
$251.80/EA $160.95/pack of 1 only $160.95/EASave 36%

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SKU: TWE375980-004 Categories: ,

OVERVIEW

Precision Wire Feeding for Flux-Cored Applications

The Tweco 375980-004 Drive Roll Kit is an essential component for welders utilizing .045" (1.2mm) flux-cored or dual-shield wires with their Thermal Arc or Tweco Fabricator series machines. Unlike solid wires which require smooth V-groove rolls, tubular wires such as flux-cored types are softer and more prone to deformation if compressed too tightly. This drive roll features a specialized knurled (serrated) groove that bites gently into the wire's surface, providing positive traction and consistent feeding without the need for excessive tension arm pressure.

Designed specifically for the popular Fabricator 181i, 211i, and 252i multi-process welding systems, this kit ensures that your machine operates at peak performance. Inconsistent wire feeding is a leading cause of arc instability, burn-back, and bird-nesting. By installing the correct drive roll for your wire type and diameter, you eliminate these common frustrations. The hardened steel construction of the roll ensures longevity, even in demanding industrial environments where the abrasive nature of flux-cored wires can wear down inferior components.

Whether you are performing structural steel fabrication, heavy equipment repair, or general maintenance, the reliability of your wire feed system is paramount. This genuine Tweco part guarantees a perfect fit and alignment within the wire drive assembly. Upgrading or replacing your drive rolls is a simple maintenance task that yields immediate improvements in weld quality. Ensure your shop is equipped with the right tools for the job by matching your drive rolls to your specific welding wire requirements.

Key Benefits

  • Positive Traction: Knurled teeth grip the wire effectively, preventing slippage.
  • Wire Protection: Reduces the crushing force needed, preserving the tubular wire shape.
  • OEM Compatibility: Guaranteed fit for specified Thermal Arc/Tweco feeders.
Additional Information
Wire Diameter:.045" (1.2mm)
Roll Type:Knurled
Compatible Process:Flux Cored (FCAW), MIG (GMAW)
System Type:2-Roll System
Brand Compatibility:Tweco, Thermal Arc, ESAB
Compatible Models:Fabricator 181i, Fabricator 211i, Fabricator 252i
Groove Profile:Knurled (Serrated)
Material:Hardened Steel
Packaging Description:pack of 1

INCLUDED

  • 1 x .045" (1.2mm) Knurled Drive Roll
  • Installation Hardware (if applicable for specific kit version)

APPLICATIONS

  • Structural Steel Welding
  • Heavy Equipment Repair
  • Flux-Cored Arc Welding (FCAW)
  • Dual Shield Welding
  • Outdoor Construction
  • Maintenance and Repair Operations (MRO)

FAQ

This kit is designed specifically for .045" (1.2mm) diameter welding wire.

Knurled or serrated drive rolls are used for flux-cored and dual-shield wires. These tubular wires are softer than solid wires, and the knurled teeth provide grip without crushing the wire.

It is compatible with Thermal Arc and Tweco Fabricator series machines, specifically the Fabricator 181i, 211i, and 252i models.

It is not recommended. Knurled rolls can shave metal off solid wires, clogging the liner, and may deform the wire. Use V-groove rolls for solid steel wire.

While some kits include guides, this specific SKU typically refers to the drive roll itself. Please check your machine's manual to see if guide changes are required for this wire size.

Drive rolls should be replaced when the grooves become worn and lose their ability to grip the wire effectively, or if the teeth on a knurled roll become dull.

FK/DS typically stands for Flux Cored / Dual Shield, indicating the type of welding wire the roll is designed to feed.

Yes, this is a genuine Tweco / ESAB / Thermal Arc replacement part designed for their equipment.