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375980-052 - Tweco 1/16 V-Groove Drive Roll Kit for 4-Roll Feeders

Packaging: pack of 1
$231.89/EA $163.97/pack of 1 only $163.97/EASave 29%

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SKU: TWE375980-052 Categories: ,

OVERVIEW

Precision Wire Feeding for Industrial Applications

The Tweco 375980-052 Drive Roll Kit is a critical component for maintaining the operational efficiency of high-performance MIG welding systems. Designed specifically for 1/16-inch (1.6mm) solid wires, this kit utilizes a precision-engineered V-Groove geometry. In the context of wire feeding mechanics, the V-Groove is essential for hard wires (such as mild steel or stainless steel) as it provides multiple points of contact to generate traction without deforming the wire's cross-sectional area. Deformation can lead to poor electrical contact at the tip and arc instability; thus, the geometric accuracy of these rolls is paramount.

This kit is configured for 4-roll wire feeder systems, which are standard in heavy industrial applications where consistent torque transfer is required to push thicker wires through long cable assemblies. By distributing the clamping pressure across four rolls rather than two, the system minimizes the risk of wire crushing while maximizing feeding force. The rolls are manufactured from high-grade hardened steel, ensuring resistance to the abrasive wear caused by the continuous friction of steel wire. This durability translates to longer maintenance intervals and reduced total cost of ownership for the welding cell.

Proper maintenance of the wire feeding path is often overlooked in welding process optimization. Worn drive rolls can introduce micro-vibrations and inconsistent wire velocities, which the power source may interpret as voltage fluctuations. Installing the Tweco 375980-052 ensures that the mechanical delivery of the filler metal matches the precision of the power source's waveform control. This kit is a direct OEM replacement, guaranteeing tolerance compatibility with Tweco feeder mechanisms.

Key Technical Considerations:

  • Groove Profile: V-Shape for solid/hard wires.
  • Wire Diameter Compatibility: Strictly 1/16" (1.6mm).
  • Material Hardness: Heat-treated for wear resistance.
  • System Integration: Designed for 4-roll geared systems.
Additional Information
Packaging Description:1 Per Ea, pack of 1
Wire Diameter:1/16" (1.6mm)
Groove Type:V-Groove
Compatible Wire Type:Hard Wire, Solid Wire
Application:Heavy Duty MIG Welding
----- new values below ----
Compatible Wire Type:Solid Wire, Hard Wire
Kit Configuration:4-Roll Kit
Application:Heavy Duty MIG Welding

INCLUDED

  • (1) Set of V-Groove Drive Rolls (4-Roll Configuration)
  • Installation Hardware (if applicable to specific kit version)
  • Instruction Sheet

APPLICATIONS

  • Heavy Industrial Fabrication
  • Structural Steel Welding
  • Shipbuilding and Marine Repair
  • Automotive Manufacturing
  • General Manufacturing using 1/16" Solid Wire

FAQ

This kit is specifically designed for 1/16 inch (1.6mm) diameter welding wire.

V-Groove rolls are designed for solid, hard wires such as mild steel and stainless steel. They provide grip without deforming the solid wire.

It is not recommended. Flux-cored wires typically require Knurled V-Groove rolls to grip the softer, tubular wire without crushing it. Using smooth V-Groove rolls on flux-core may lead to slippage.

This kit is designated as '4RL', indicating it is designed for a 4-roll wire feeder system.

Ensure you are using the correct wire size (1/16") and that the tensioner is adjusted correctly. Also, check your liner and contact tip for obstructions that could be creating excessive drag.

Many Tweco drive rolls are designed to be reversible (Dual Side), allowing you to flip them over when one groove wears out. Please inspect the physical rolls for dual grooves to confirm.

Using a roll that is too large will cause slippage. Using a roll that is too small will crush the wire, causing feeding issues and accelerated wear on the liner and tip.

Typically, drive roll kits include the rolls themselves. Inlet and outlet guides are usually sold separately or as part of a different guide kit, unless specified otherwise on the package.