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14001041 - Tweco 45TF-40-10 Teflon Liner for Aluminum Wire 10ft

Packaging: pack of 1
$89.09/EA $41.78/pack of 1 only $41.78/EASave 53%

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SKU: TWE1400-1041 Categories: , ,

OVERVIEW

Tweco 45TF-40-10 Teflon Conduit for Precision Aluminum Welding

The Tweco 45TF-40-10 (Stock Code: 1400-1041) is a specialized conduit liner engineered specifically for the challenges of feeding soft welding wires, such as aluminum and silicon bronze. Unlike standard steel wound liners, which can abrade soft wires and cause shaving buildup or feed interruptions, this liner utilizes high-grade Teflon (PTFE). The inherent low-friction properties of Teflon ensure that the wire glides smoothly through the cable assembly, maintaining a consistent feed rate that is crucial for stable arc characteristics in aluminum MIG welding.

Designed to fit Tweco Professional Number 4 and Number 5 series MIG guns, as well as Spray Master series guns of corresponding amperage ratings, this liner is 10 feet in length. It is sized to accommodate wire diameters ranging from 0.035 inches (0.9 mm) up to 3/64 inches (1.2 mm). The liner features a durable outer support structure that helps maintain the integrity of the Teflon tube, preventing kinks and crushing forces from restricting the internal diameter. Proper installation of this conduit is vital; it must be cut to the correct length and seated firmly to prevent gas leakage or wire misalignment at the contact tip.

In industrial manufacturing environments where aluminum fabrication is routine, the reliability of the wire feed system is often the bottleneck for productivity. Using the correct conduit, such as the 45TF-40-10, eliminates common issues like "bird-nesting" at the drive rolls and erratic arc pulsing caused by drag in the liner. This component is an essential consumable for any welding station dedicated to non-ferrous materials, ensuring that the sophisticated power source and wire feeder can perform to their full potential without mechanical hindrance.

Technicians should note that Teflon liners are not recommended for use with hard steel wires, as the steel can cut into the soft Teflon material, leading to rapid failure. This product is strictly for use with soft alloys to maximize service life and weld quality.

Additional Information
Brand:Tweco
Item:Liner
Length:10 ft
Wire Type:Aluminum
Wire Size:3/64", 0.035"
Material:Polytetrafluoroethylene (Teflon)
Series:45 Series
Part Number:45TF-40-10
Packaging Description:pack of 1

INCLUDED

  • 1 x Tweco 45TF-40-10 Teflon Conduit Liner (10 ft)

APPLICATIONS

  • Aluminum boat manufacturing and repair
  • Automotive aluminum fabrication
  • Trailer manufacturing
  • Signage and architectural aluminum welding
  • General non-ferrous fabrication

FAQ

This liner is specifically designed for soft wires, primarily aluminum and aluminum alloys. It can also be used with silicon bronze.

No, it is not recommended. Hard steel wire acts like a file and will quickly cut through the soft Teflon material, ruining the liner.

The liner is 10 feet (approximately 3 meters) long.

It fits Tweco Professional No. 4 and No. 5 series guns, as well as Spray Master 350 and 450 series guns configured for 10ft cables.

It is sized for wire diameters from 0.035 inches (0.9mm) up to 3/64 inches (1.2mm).

Aluminum is soft and creates high friction against steel. Teflon reduces this friction, preventing the wire from buckling (bird-nesting) and ensuring smooth feeding.

Measure carefully against the gun assembly. Use a sharp knife or liner cutter to ensure a clean, flat cut without crushing the tube, ensuring it seats flush against the gas diffuser or collet.

CATALOGUE & SPEC SHEETS

Spec Sheet