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10501173 - Tweco Classic 5 MIG Gun 500A 15ft Miller Connection

Packaging: 1 of each
$2,054.23/ea $1,500.60/1 of each only $1,500.60/eaSave 27%

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SKU: TWE1050-1173 Categories: , ,

OVERVIEW

Heavy-Duty Tweco Classic #5 MIG Gun for Miller Feeders

The Tweco Classic #5 MIG Gun (M515-116) is a powerhouse in the welding industry, renowned for its rugged durability and high-performance capabilities in heavy industrial environments. Designed to handle up to 500 Amps at a 60% duty cycle using CO2 gas, this air-cooled gun is the preferred choice for fabricators who demand reliability without the complexity of water-cooled systems. This specific model comes pre-configured with a Miller back end, ensuring immediate plug-and-play compatibility with most Miller wire feeders and power sources.

At the core of this gun is the legendary Tweco Classic handle. Shaped for ergonomic comfort and operator control, it reduces fatigue during long welding shifts. The 15-foot cable assembly offers significant reach, allowing welders to move freely around large workpieces such as structural steel beams, heavy machinery, and shipbuilding components. The cable itself is constructed with a durable coaxial design that resists cuts, burns, and abrasion, ensuring a long service life even on the toughest job sites.

Maintenance is straightforward with the Tweco Classic #5. It utilizes the widely available 15 Series contact tips, 24 Series nozzles, and 54 Series gas diffusers. The simplified front-end consumable system means you spend less time troubleshooting and more time welding. The gun is set up to run wire diameters from .045" to 1/16", making it ideal for flux-cored and solid wire applications that require high deposition rates. Whether you are welding thick plate or performing multi-pass structural welds, the Tweco Classic #5 delivers consistent arc stability and wire feeding performance.

Choosing the Tweco Classic #5 means investing in a tool that has stood the test of time. Its field-repairable design allows for individual component replacement—from the trigger switch to the gooseneck—extending the overall life of the unit and providing excellent return on investment. Equip your Miller welder with the industry standard for high-amperage air-cooled MIG welding.

Additional Information
Brand:Tweco
Amperage:500
Length:15 ft
Back End:Miller
Wire Size:0.045", 1/16"
Item:Gooseneck
Cooling Method:Air Cooled
Series:Classic 5
Duty Cycle:60% @ 500A (CO2)
Gas Type:CO2
Cable Type:Coaxial
Packaging Description:1 of each
Front End:Tweco

INCLUDED

  • 1 x Tweco Classic #5 MIG Gun (500 Amp)
  • 1 x 15 ft. Cable Assembly with Miller Back End
  • 1 x Standard Consumable Setup (Contact Tip, Nozzle, Diffuser)
  • 1 x Liner (Installed, for .045" - 1/16" wire)
  • 1 x Trigger Connection Plug

APPLICATIONS

  • Structural Steel Fabrication
  • Heavy Equipment Manufacturing & Repair
  • Shipbuilding and Marine Construction
  • Railcar Manufacturing
  • General Heavy Fabrication
  • Tank and Vessel Welding

FAQ

The Tweco Classic #5 is rated at 500 Amps at 60% duty cycle when using CO2 gas. When using mixed gases (like Argon/CO2), the duty cycle rating is typically reduced.

Yes, this specific model (M515-116) comes with a Miller back end connection, making it compatible with most Miller wire feeders and integrated MIG machines.

This gun comes standard with a liner and contact tip setup for wire diameters ranging from .045" to 1/16".

The Tweco Classic #5 is an air-cooled MIG gun, designed to handle high amperages without the need for a water cooler.

It uses standard Tweco consumables: 15 Series contact tips, 24 Series nozzles, and 54 Series gas diffusers.

Yes, the liner is replaceable. You can install different liners to accommodate smaller wires (like .035") or aluminum wire (using a nylon liner), though this gun is best suited for heavy wire.

This model features a 15-foot cable assembly.

Yes, the trigger switch and almost all other components of the Tweco Classic #5 are field-replaceable.