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10401916 - Tweco Classic 4 MIG Gun, 400A, 15ft, Miller Connection

Packaging: pack of 1
$1,676.24/EA $1,224.48/pack of 1 only $1,224.48/EASave 27%

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SKU: TWE1040-1916 Categories: , ,

OVERVIEW

The Industry Standard: Tweco Classic No. 4 MIG Gun

The Tweco Classic No. 4 MIG Gun is arguably the most recognizable and widely used air-cooled welding gun in the history of the industry. Designed for heavy-duty fabrication, this 400-amp torch has earned its reputation through decades of reliable performance in the toughest environments. This specific model (SKU: 10401916) comes pre-configured with a Miller-style back-end connection, making it a direct plug-and-play replacement for welders using Miller wire feeders and power sources. With a 15-foot cable length, it offers excellent reach for structural steel work, shipbuilding, and general manufacturing.

At the heart of the Classic No. 4 is its robust construction. The gun features the iconic paddle-style handle that welders have favored for generations due to its ergonomic grip and trigger sensitivity. The cable assembly is reinforced to withstand the rigors of the shop floor, resisting cuts, burns, and abrasion. Unlike many modern disposable guns, the Tweco Classic series is completely serviceable. Every component, from the trigger switch to the conductor tube and cable connections, can be repaired or replaced, significantly extending the lifespan of the tool and reducing long-term operating costs.

Performance-wise, the Classic No. 4 is rated at 400 amps at a 60% duty cycle using CO2 gas, making it capable of handling high-deposition welding with flux-cored or solid wires. It utilizes the standard Tweco consumable platform—14 Series contact tips, 24 Series gas nozzles, and 54 Series gas diffusers. These consumables are universally available and cost-effective, ensuring that your production line never stops due to a lack of parts. Whether you are welding thick plate or running long beads on structural beams, the Tweco Classic No. 4 delivers the consistent arc stability and wire feeding performance that professional welders demand.

Additional Information
Brand:Tweco
Amperage:400
Length:15 ft
Back End:Miller
Wire Size:0.035" - 0.045"
Torch Type:MIG Gun (Air Cooled)
Duty Cycle:60% @ 400A
Cooling Method:Air Cooled
Handle Style:Classic Paddle Handle
Consumable Series:14 Series Tips, 24 Series Nozzles, 54 Series Diffusers
Packaging Description:pack of 1

INCLUDED

  • 1 x Tweco Classic No. 4 MIG Gun (400A)
  • 1 x 15 ft (4.6m) Cable Assembly
  • 1 x Miller Style Back-End Connection
  • 1 x Standard Consumable Setup (Contact Tip, Nozzle, Diffuser)
  • 1 x Liner (Pre-installed for .035-.045 wire)

APPLICATIONS

  • Heavy Equipment Manufacturing
  • Structural Steel Fabrication
  • Shipbuilding and Offshore
  • General Industrial Fabrication
  • Pipeline Welding
  • Railcar Construction

FAQ

The Tweco Classic No. 4 is rated at 400 Amps at 60% duty cycle when using CO2 shielding gas.

Yes, this specific model (1040-1916) comes with a Miller-style back-end termination, making it compatible with most Miller wire feeders and Millermatic machines.

It uses standard Tweco consumables: 14 Series contact tips, 24 Series nozzles, and 54 Series gas diffusers.

This gun comes with a 15-foot (approximately 4.6 meters) cable assembly.

Yes, the liner is fully replaceable. It typically uses the 44 Series liners (e.g., 44-3545-15 for .035-.045 wire).

While it is primarily designed for steel, it can be used for aluminum if equipped with a nylon or Teflon liner and the correct contact tips, although a push-pull gun is recommended for longer distances.

It is generally set up for .035" to .045" wire but can handle up to 5/64" (2.0mm) with the appropriate liner and contact tips.

Yes, the Classic No. 4 is fully serviceable. The handle case, trigger, and cable connections can all be repaired or replaced individually.

CATALOGUE & SPEC SHEETS

Spec Sheet