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375980-028 - Tweco .035/.045 V-Groove Drive Roll Kit for Fabricator Series

Packaging: pack of 1
$188.49/EA $137.68/pack of 1 only $137.68/EASave 27%

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SKU: TWE375980-028 Categories: , ,

OVERVIEW

Precision Wire Feeding for Tweco Fabricator Machines

The Tweco 375980-028 Drive Roll Kit is an essential component for maintaining the performance of your Tweco MIG welding system. Designed specifically for the Fabricator series (181i, 211i, 252i) and other compatible 2-roll feeders, this kit ensures your wire is delivered to the weld pool smoothly and consistently. The drive roll features a dual-groove design, allowing welders to switch between .035-inch (0.9mm) and .045-inch (1.2mm) wire diameters simply by reversing the roll.

Optimized V-Groove Design

This drive roll utilizes a V-Groove geometry, which is the industry standard for feeding solid wires such as mild steel and stainless steel. Unlike knurled rolls that bite into the wire, the smooth V-shape provides ample traction through surface contact friction without deforming the wire or flaking off the copper coating. This results in a cleaner liner, fewer clogs in the contact tip, and a more stable arc. Using the correct drive roll profile is critical for preventing feed issues like slippage or "bird-nesting" at the feeder inlet.

Durability and Ease of Use

Manufactured from hardened steel, the Tweco 375980-028 is built to withstand the rigors of industrial environments. Over time, drive rolls can wear down, leading to inconsistent wire speeds and frustrating weld defects. Replacing worn rolls with this genuine Tweco kit restores your machine's feeding accuracy. The installation process is tool-free on most Fabricator units, making it easy to swap sizes mid-shift. Whether you are fabricating light gauge sheet metal with .035" wire or welding heavier structural components with .045", this kit provides the reliability professional welders demand.

Additional Information
Brand:ESAB
Wire Size:0.035" - 0.045"
Wire Type:Solid
2 Or 4 Roll:2-Roll
Packaging Description:1 per each
Groove Type:V-Groove
Compatible Models:Tweco Fabricator 181i, Tweco Fabricator 211i, Tweco Fabricator 252i
Material:Hardened Steel

INCLUDED

  • 1 x Reversible V-Groove Drive Roll (.035" / .045")
  • Installation hardware (if applicable to specific kit version)

APPLICATIONS

  • General Fabrication using solid mild steel wire
  • Stainless steel welding applications
  • Automotive repair and restoration
  • Light to medium industrial manufacturing
  • Maintenance and repair operations (MRO)

FAQ

This kit is designed for Tweco 2-roll systems, most notably the Fabricator 181i, 211i, 252i, and 281 series machines.

No, this is a V-Groove drive roll designed for solid wires. For flux-cored wires, you should use a knurled drive roll to prevent crushing the hollow wire.

The roll is reversible. Simply remove the retaining mechanism, flip the roll so the desired wire size marking is facing the correct direction (usually the size you are using is stamped on the side facing in or out depending on the machine manual), and reinstall.

It is not recommended. Aluminum wire is soft and requires U-Groove drive rolls to prevent deformation and shaving. V-Groove rolls can distort aluminum wire.

It may work for a short time, but V-grooves often slip on flux-cored wire because they lack the teeth to grip the softer shell, leading to feed issues. You may over-tighten the tensioner to compensate, which crushes the wire.

Typically, this SKU refers to the drive roll itself. Consult your machine's manual to see if the inlet guide is a separate part number for your specific model.

The dual-groove design adds value and convenience, allowing a single part to service the two most common wire diameters used in fabrication.