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10231091 - Tweco Fusion 250 MIG Gun, 15ft, Euro Connector, .035-.045 Wire

Packaging: pack of 1

Sorry, product has been discontinued by the vendor.

SKU: TWE1023-1091 Categories: ,

OVERVIEW

Reliable Performance with Tweco Fusion Technology

The Tweco Fusion 250 Amp MIG Gun (Part Number 1023-1091) represents a significant evolution in welding gun technology, designed to meet the demands of medium-duty industrial fabrication. This model is specifically configured with a Euro-style rear connection, making it an ideal replacement or upgrade for welding machines that utilize this standard international interface. With a 15-foot cable length, it provides ample reach for working around large assemblies without compromising wire feedability.

At the core of the Fusion series is the patented Velocity™ consumable system. Unlike traditional threaded tips, Velocity consumables feature a threadless, drop-in design that integrates the contact tip and gas diffuser into a highly efficient electrical and thermal path. This design innovation results in a more stable arc, cooler running temperatures, and significantly extended consumable life. For industrial procurement, this translates to lower ongoing operational costs and reduced downtime for consumable changes.

The gun is rated for 250 Amps at a 60% duty cycle using CO2 gas, making it robust enough for structural steel work, general fabrication, and maintenance applications. It comes set up for .035" to .045" wire diameters, covering the most common range for this amperage class. The construction features a durable, impact-resistant handle and a rugged cable jacket designed to withstand the abrasion and heat common in welding environments.

Key Technical Benefits:

  • Euro Connection: Ensures broad compatibility with ESAB, Miller, Lincoln (Euro models), and other European-standard power sources.
  • Velocity Consumables: Solid copper conduction path improves electrical transfer and heat dissipation.
  • Ergonomics: The handle geometry is designed to minimize operator fatigue, promoting precision and safety.
Additional Information
Amperage:250
Cable Length:15 ft
Brand:Tweco
Packaging Description:1 Per Ea
Connection Type:Euro
Wire Diameter:0.035", 0.045"
Cooling Method:Air Cooled
Consumable Series:Velocity
Duty Cycle:60%
Process Type:MIG (GMAW)

INCLUDED

  • 1 x Tweco Fusion 250 Amp MIG Gun (15 ft)
  • 1 x Installed Velocity Contact Tip (.035/.045)
  • 1 x Installed Velocity Nozzle
  • 1 x Euro Connection Termination
  • 1 x Owner's Manual

APPLICATIONS

  • General Metal Fabrication
  • Automotive Repair and Restoration
  • Light to Medium Industrial Manufacturing
  • Maintenance and Repair Operations (MRO)
  • Farm and Ranch Welding
  • Structural Steel Work

FAQ

This model features a Euro-style rear connection, which is a single plug that connects power, gas, and trigger control. It is compatible with any wire feeder or welder equipped with a Euro receptacle.

It uses Tweco Velocity™ series consumables. This includes Velocity contact tips, gas nozzles, and diffusers. They are distinct from the older Tweco 11 or 14 series parts.

The Fusion 250 is rated at 250 Amps at a 60% duty cycle when using CO2 shielding gas.

Yes, but you will need to change the liner to a polymer or Teflon liner suitable for aluminum to prevent wire shaving and feeding issues.

Yes, it comes pre-installed with a steel conduit liner suitable for the wire size range specified (typically .035-.045).

The Velocity tips are threadless. You simply remove the nozzle, pull the old tip out (or rotate slightly to unlock), and insert the new one. It's designed to be a tool-free operation.

Yes, the conductor tube (neck) can be rotated 360 degrees to help you access difficult joints comfortably.

This specific SKU (1023-1091) has a 15-foot (approx. 4.6 meters) cable assembly.