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10231061 - Tweco Fusion 250 MIG Gun, 15ft, Tweco Connection, Velocity Consumables

Packaging: pack of 1
$766.88/EA $462.77/pack of 1 only $462.77/EASave 40%

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SKU: TWE1023-1061 Categories: ,

OVERVIEW

Tweco Fusion 250 MIG Gun Technical Overview

The Tweco Fusion 250 MIG Gun (SKU: 1023-1061) represents a significant evolution in semi-automatic welding torches, designed to meet the rigorous demands of industrial manufacturing and fabrication. This model is rated at 250 Amps at a 60% duty cycle using CO2 gas, making it an ideal choice for medium-duty applications involving mild steel, stainless steel, and aluminum (with appropriate liner changes). The gun features a 15-foot cable assembly, providing ample reach for welders working on large assemblies or in dynamic shop environments.

Technically, the Fusion series is distinguished by its integration of the Velocity™ consumable platform. Unlike traditional threaded contact tips, Velocity tips utilize a threadless, drop-in design that maximizes surface contact area. This results in superior electrical conductivity and heat dissipation, significantly extending the life of the consumables and maintaining a more stable arc. The "TWE" designation in the part number indicates a standard Tweco-style rear connection, ensuring compatibility with a vast array of wire feeders and power sources that utilize this industry-standard interface.

The construction of the gun includes a heavy-duty, impact-resistant handle and a steel spring strain relief system at both the handle and the feeder end. This robust design minimizes cable kinking and protects internal copper stranding from breakage. The conductor tube is rotatable 360 degrees, allowing operators to adjust the torch angle for optimal access to complex joints without twisting the cable. The unit comes factory-equipped for .035" to .045" wire diameters, streamlining setup for common fabrication tasks.

Additional Information
Brand:Tweco
Amperage:250
Packaging Description:1 Per Ea
Cable Length:15 ft
Connection Type:Tweco
Cooling Method:Air Cooled
Consumable Series:Velocity
Duty Cycle:60%
Wire Diameter Capacity:0.035" - 0.045"

INCLUDED

  • 1 x Fusion 250 Amp MIG Gun
  • 1 x 15 ft Cable Assembly
  • 1 x Velocity Contact Tip (.035/.045 installed)
  • 1 x Velocity Nozzle
  • 1 x Steel Liner
  • 1 x Tweco Rear Connector

APPLICATIONS

  • General Metal Fabrication
  • Automotive Repair and Restoration
  • Light to Medium Industrial Manufacturing
  • Farm and Ranch Maintenance
  • Structural Steel Work
  • Maintenance and Repair Operations (MRO)

FAQ

This gun is rated for 250 Amps at a 60% duty cycle.

It features a standard Tweco-style rear connection.

It uses Tweco Velocity™ series consumables (tips, nozzles, and gas diffusers).

The cable length is 15 feet.

Yes, it is suitable for flux-cored welding, provided you use the correct drive rolls and potentially a knurled setup on your feeder.

Yes, the conductor tube (neck) can rotate 360 degrees to help access difficult joints.

It is typically configured for .035" to .045" wire diameters.

Yes, it comes pre-installed with a steel liner suitable for standard steel wires.