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10231062 - Tweco Fusion 250 MIG Gun, 20ft Cable, Tweco Connection, Velocity Consumables

Packaging: pack of 1

Sorry, product has been discontinued by the vendor.

SKU: TWE1023-1062 Categories: ,

OVERVIEW

Reliable Performance with the Tweco Fusion 250

The Tweco Fusion 250 Amp MIG Gun is engineered to meet the demands of professional fabricators and maintenance teams. Designed with the operator in mind, this air-cooled MIG gun combines the legendary durability of Tweco with modern ergonomic advancements. The "Fusion" series represents a leap forward in torch technology, integrating the high-performance Velocity™ consumable system directly into a rugged, user-friendly package. With a substantial 20-foot cable length, this model (FV2203545) provides exceptional reach, allowing welders to move freely around large assemblies, trailers, or structural components without the constant hassle of repositioning the wire feeder.

At the heart of the Fusion 250's performance is the Velocity™ consumable platform. Unlike traditional screw-on contact tips, Velocity tips feature a threadless, drop-in design that maximizes surface contact for superior electrical conductivity. This results in a more stable arc, less spatter, and significantly cooler running temperatures, which extends the life of the consumables and reduces downtime. The gas nozzle is also designed to seat firmly and concentric to the tip, ensuring optimal shielding gas coverage even in drafty shop environments.

Comfort is paramount during long welding shifts, and the Fusion 250 delivers with its ergonomic handle. The handle features a diamond-patterned grip that provides secure handling even with heavy welding gloves, reducing hand fatigue and wrist strain. The trigger is designed for a light yet positive engagement, rated for over a million cycles. Furthermore, the gun is equipped with heavy-duty steel spring strain reliefs at both the handle and the feeder connection, protecting the internal copper cabling and gas hose from kinking or crushing. Whether you are welding mild steel, stainless, or aluminum, the Tweco Fusion 250 is a versatile and robust tool that enhances productivity.

Key Benefits for the Welder

  • Extended Reach: The 20ft lead is ideal for working on large vehicles, farm equipment, or structural steel.
  • Cooler Operation: Velocity consumables dissipate heat more effectively than standard parts.
  • Durable Build: Impact-resistant materials survive drops and rough handling in industrial settings.
Additional Information
Amperage:250
Brand:Tweco
Cable Length:20 ft
Packaging Description:1 Per Ea
Process Type:MIG (GMAW)
Cooling Method:Air Cooled
Connection Type:Tweco
Series:Fusion
Consumable Series:Velocity
Wire Diameter Capacity:0.035" - 0.045"
Duty Cycle:60%

INCLUDED

  • 1 x Tweco Fusion 250 Amp MIG Gun (20 ft)
  • 1 x Pre-installed Velocity Contact Tip (.035"/.045")
  • 1 x Velocity Nozzle
  • 1 x Steel Liner
  • 1 x Tweco Backend Connector
  • 1 x Owner's Manual

APPLICATIONS

  • General Metal Fabrication
  • Automotive Repair and Restoration
  • Farm and Agriculture Equipment Repair
  • Structural Steel Welding
  • Light to Medium Industrial Manufacturing
  • Maintenance and Repair Operations (MRO)
  • Shipbuilding and Marine Repair

FAQ

The Tweco Fusion 250 uses Velocity™ series consumables. These feature threadless contact tips and a unique nozzle retention system for better performance and cooling.

This gun is rated at 250 Amps at a 60% duty cycle when using CO2 shielding gas. The rating may be slightly lower when using mixed gases like Argon/CO2.

Yes, the gun typically comes pre-installed with a steel liner suitable for the wire diameter range specified (usually .035"-.045").

It has a Tweco-style backend connection. If your welder has a direct Tweco receptacle or you have a Tweco adapter for your machine, it will fit. Many modern industrial feeders use this standard.

Yes, the conductor tube (neck) on the Fusion series is rotatable and replaceable, allowing you to adjust for different welding positions.

While 20ft is a long distance for pushing small diameter soft wires, .030" and .035" steel wires generally feed well if the liner is in good condition and kept straight. For aluminum, a push-pull system or spool gun is recommended over a 20ft push gun.

With the Velocity system, simply pull off the nozzle, and then pull the contact tip out (or twist slightly if snug). It is a threadless drop-in design, making changes very fast.

Velocity consumables offer better electrical conductivity due to the large taper contact area, run cooler, and have fewer parts to manage compared to traditional threaded systems.