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10231097 - Tweco Fusion 250 MIG Gun - 15ft, Miller Backend, 8-Pin Plug

Packaging: pack of 1

Sorry, product has been discontinued by the vendor.

SKU: TWE1023-1097 Categories: ,

OVERVIEW

Reliable Performance for Miller Welders

The Tweco Fusion 250 Amp MIG Gun is designed to be the perfect upgrade or replacement for your welding arsenal. Engineered for welders who demand consistency and comfort, this assembly (SKU 1023-1097) is specifically configured with a Miller-style backend and an 8-pin Amphenol trigger plug, ensuring a seamless connection to compatible Miller power sources. Whether you are working in a fabrication shop, on a farm, or in a garage, the Fusion 250 delivers the power you need with the reliability Tweco is famous for.

At the heart of this gun is the Velocity consumable system. Unlike traditional contact tips, Velocity tips feature a threaded taper that locks the tip in place, providing better electrical conductivity and smoother arc transfer. This means less downtime changing tips and more time laying down perfect beads. The 15-foot cable offers ample reach, allowing you to move around large workpieces without constantly repositioning your welder.

Comfort is key during long welding sessions, and the Fusion series excels here. The ergonomic handle is shaped to fit naturally in the hand, reducing grip strain and fatigue. The trigger is responsive yet durable, designed to withstand thousands of cycles. Combined with a rugged outer jacket that resists cuts and abrasion, this MIG gun is built to survive the rigors of daily industrial use while keeping the operator comfortable.

This package comes ready to weld with .035" to .045" wire, making it versatile for a wide range of structural and general fabrication tasks. If you are looking for a high-performance alternative to your stock Miller gun, the Tweco Fusion 250 is a top-tier choice that brings professional-grade arc stability to your fingertips.

Additional Information
Amperage:250
Brand:Tweco
Cable Length:15 ft
Wire Size:0.035", 0.045"
Connection Type:Miller Style (8-Pin)
Cooling Method:Air Cooled
Duty Cycle:60% @ 250A
Series:Fusion
Consumable Series:Velocity
Packaging Description:pack of 1

INCLUDED

  • 1 x Tweco Fusion 250 Amp MIG Gun (15 ft)
  • 1 x Pre-installed Liner (.035-.045)
  • 1 x Contact Tip
  • 1 x Nozzle
  • 1 x 8-Pin Trigger Connector

APPLICATIONS

  • General Metal Fabrication
  • Structural Steel Welding
  • Farm and Ranch Repair
  • Automotive Restoration
  • Light to Medium Industrial Manufacturing
  • Maintenance and Repair Operations (MRO)

FAQ

Yes, this gun is designed with a Miller-style backend and an 8-pin Amphenol plug. It fits Miller welders that use this specific 8-pin trigger configuration.

It uses Tweco Velocity consumables, which feature a unique thread-in contact tip design for better conductivity and cooling.

The cable is 15 feet long, providing good reach for most workshop environments.

It comes factory installed with a liner and tip setup for .035" to .045" welding wire.

It is rated for 250 Amps at a 60% duty cycle when using CO2 shielding gas.

Yes, the gun comes fully assembled with a liner pre-installed.

Yes, but you would need to change the liner to a polymer/nylon liner and use the appropriate contact tips for aluminum wire.

While the 8-pin plug is molded or attached for specific Miller units, the trigger leads can be re-wired to a different plug if you have the technical expertise, though it is sold specifically for 8-pin machines.