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10441124 - Tweco Fusion Pro 7W 500A Water-Cooled MIG Gun 15ft 1/16 Wire

Packaging: 1 per ea
$2,565.07/ea $1,873.78/1 per ea only $1,873.78/eaSave 27%

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SKU: TWE10441124 Categories: , ,

OVERVIEW

Heavy-Duty Industrial Performance

The Tweco Fusion Pro 7W Water Cooled MIG Gun (Part Number: 10441124 / FPW7415116) is engineered for the most demanding industrial welding environments. Designed to handle high-amperage applications with ease, this water-cooled torch system ensures consistent performance and longevity even under continuous operation. With a rating of 500 Amps using CO2 and 450 Amps using mixed gas at a 100% duty cycle, the Fusion Pro 7W is the ideal choice for heavy fabrication, shipbuilding, and structural steel manufacturing where downtime is not an option.

Advanced Cooling and Ergonomics

Thermal management is critical in high-amperage welding, and the Fusion Pro 7W excels with its efficient water-cooling design. By effectively dissipating heat from the front-end consumables and the cable assembly, this gun maintains optimal operating temperatures, extending the life of your contact tips and nozzles. Beyond thermal efficiency, Tweco has prioritized operator comfort. The ergonomic handle features soft-grip inserts and a balanced design that minimizes wrist strain and fatigue during long shifts. The knuckle-joint cable connection at the handle allows for superior flexibility and maneuverability, enabling welders to access difficult joints without fighting the cable.

Velocity™ Consumable Technology

Equipped with Tweco's proprietary Velocity™ consumables, the Fusion Pro 7W delivers a more stable arc and better electrical conductivity compared to traditional designs. The threadless contact tips and gas diffusers allow for quicker changeovers and a solid seating that improves current transfer. This specific model comes set up for 1/16" (1.6mm) wire, making it ready for heavy deposition rates right out of the box. The 15-foot cable length provides ample reach for large workpieces, while the standard Tweco-style rear connection ensures compatibility with a wide range of wire feeders and power sources commonly found in industrial settings.

Durability and Reliability

Constructed with a rugged outer jacket, the cable assembly is resistant to abrasion, cuts, and heat, ensuring it withstands the harsh conditions of a shop floor. The robust strain relief systems at both the gun and feeder ends protect internal connections from stress, preventing premature failure. For procurement managers and facility owners, the Tweco Fusion Pro 7W represents a strategic investment in reliability, reducing maintenance costs and enhancing production throughput.

Additional Information
Brand:Tweco
Amperage:500
Length:15 ft
Wire Size:1/16"
Back End:Tweco
Cooling Method:Water Cooled
Item:MIG Gun
Torch Type:MIG Gun
Amperage Rating:500A (CO2), 450A (Mixed Gas)
Duty Cycle:100%
Cable Length:15 ft
Wire Diameter Capacity:1/16" (1.6mm)
Connection Type:Tweco Style
Consumable Series:Velocity
Packaging Description:1 per ea

INCLUDED

  • 1 x Tweco Fusion Pro 7W Water-Cooled MIG Gun (15 ft)
  • 1 x Pre-installed 1/16" Contact Tip
  • 1 x Pre-installed Nozzle
  • 1 x Tweco Style Rear Connector
  • 1 x Instruction Manual

APPLICATIONS

  • Heavy Industrial Fabrication
  • Shipbuilding and Offshore Construction
  • Structural Steel Welding
  • Heavy Equipment Manufacturing
  • Automotive and Transportation
  • Pipeline Welding
  • General Manufacturing requiring high deposition rates

FAQ

The Tweco Fusion Pro 7W is rated at 500 Amps at 100% duty cycle when using CO2 gas, and 450 Amps at 100% duty cycle when using mixed gases.

Yes, this is a water-cooled MIG gun and requires a recirculating water cooler system to operate safely and prevent overheating.

This model (FPW7415116) features a standard Tweco-style rear connection, making it compatible with wire feeders that accept Tweco back-ends.

This specific part number comes set up for 1/16 inch (1.6mm) welding wire.

Yes, you can use smaller wire sizes like .035" or .045" by changing the liner and contact tip to match the desired wire diameter.

The Fusion Pro series typically utilizes Tweco Velocity™ consumables, which feature a threadless design for better conductivity and easier replacement.

The cable length is 15 feet, providing good reach for most industrial welding cells.

Yes, the Fusion Pro handle is ergonomically designed with soft-grip inserts and a knuckle joint to reduce wrist strain during extended use.

CATALOGUE & SPEC SHEETS

Spec Sheet