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10271392 - Tweco SG200-25-3035 Spool Gun 200A 25ft

Packaging: pack of 1
$2,838.98/EA $1,799.88/pack of 1 only $1,799.88/EASave 37%

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SKU: TWE1027-1392 Categories: ,

OVERVIEW

Reliable Aluminum Welding with Tweco SG200

The Tweco SG200 Spool Gun (Part Number 1027-1392) is a premium solution designed to tackle the unique challenges of welding aluminum and other soft alloys. Unlike traditional MIG guns that push wire from the machine, this spool gun mounts a 4-inch spool of wire directly onto the pistol-grip handle. This design drastically reduces the distance the wire must travel, effectively eliminating the friction and buckling (bird-nesting) that frequently plagues aluminum welding setups.

Rated at 200 Amps with a 60% duty cycle, the SG200 is built for serious fabrication work. The 25-foot cable assembly offers exceptional mobility, allowing welders to work on large projects like trailers, boats, and signage without moving the power source. The gun features a clear spool canister, protecting the wire from shop contaminants while allowing the operator to monitor wire supply at a glance.

Operators will appreciate the ergonomic design which balances the weight of the spool, reducing wrist strain. The integrated wire feed speed control located on the handle allows for fine-tuning parameters on the fly without returning to the machine. Whether you are in a professional fabrication shop or a mobile repair unit, the Tweco SG200 ensures consistent, high-quality aluminum welds every time.

Key Benefits

  • Eliminates Feeding Issues: Direct spool mounting prevents soft wire from tangling.
  • Extended Reach: 25-foot lead allows access to difficult-to-reach joints.
  • Durable Construction: Impact-resistant body withstands harsh industrial environments.
Additional Information
Amperage:200
Packaging Description:1 Per Ea
Brand:Tweco
Cable Length:25 ft
Wire Diameter Capacity:0.030", 0.035", 0.023" (with kit)
Cooling Method:Air Cooled
Duty Cycle:60% @ 200A
Process Type:MIG (GMAW)
Spool Size Capacity:4 inch (1 lb or 2 lb)

INCLUDED

  • 1 x SG200 Spool Gun Assembly
  • 1 x 25 ft. Cable Lead
  • 1 x Contact Tip (.035")
  • 1 x Nozzle
  • 1 x Drive Roll Kit
  • 1 x Carrying Case (Select models only)
  • 1 x Owner's Manual

APPLICATIONS

  • Aluminum Boat Manufacturing and Repair
  • Trailer Fabrication
  • Automotive Customization
  • Sign Manufacturing
  • General Aluminum Fabrication
  • Field Repair and Maintenance

FAQ

The Tweco SG200 is rated at 200 Amps at a 60% duty cycle using CO2 gas.

It comes set up for .030" and .035" wire, but can handle .023" to .045" with the correct drive rolls and tips.

This specific model (1027-1392) comes with a 25-foot cable assembly.

Aluminum wire is soft and tends to buckle (bird-nest) in long liners. A spool gun feeds wire only a few inches, eliminating this problem.

It depends on your welding machine. Some machines have direct 8-pin connections for this gun; others require a separate control box.

Yes, there is a wire feed speed adjustment knob located on the handle for easy access.

It uses standard Tweco 11 Series contact tips and 21 Series nozzles.

Yes, while designed for aluminum, you can run mild steel or stainless steel wire spools through it as well.