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10271399 - Tweco SG200REB-25 Spool Gun for ESAB Rebel Welders, 200A, 25ft Cable

Packaging: pack of 1
$2,815.88/EA $2,057.00/pack of 1 only $2,057.00/EASave 27%

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SKU: TWE1027-1399 Categories: , ,

OVERVIEW

Tweco SG200REB-25 Spool Gun for ESAB Rebel Series

The Tweco SG200REB-25 (Part Number 1027-1399) is a premium 200-amp spool gun specifically engineered to enhance the capabilities of the ESAB Rebel family of multiprocess welders. Designed for seamless integration with the Rebel EMP 205ic, EMP 235ic, and EMP 285ic, this spool gun offers a true plug-and-play experience. When connected to the front of the machine via the 8-pin Amphenol connector, the welder's auto-detect feature immediately recognizes the accessory and switches the system into Spool Gun mode, eliminating the need for manual menu navigation or complex setup procedures.

Ideally suited for aluminum welding applications, the SG200REB-25 solves the common wire feeding problems associated with pushing soft aluminum wire through long standard MIG torches. By locating the heavy-duty drive motor and a 4-inch wire spool directly on the pistol-grip handle, the distance the wire must travel is minimized to just a few inches. This design ensures smooth, consistent feeding of 4043 and 5356 aluminum alloys, as well as stainless steel, mild steel, and silicon bronze wires. The gun supports wire diameters ranging from 0.023" to 0.045", making it versatile for various material thicknesses.

With a generous 25-foot (8-meter) cable assembly, this spool gun provides exceptional reach, allowing operators to work on large projects, such as trailers, boat hulls, and truck beds, without moving the power source. The cable, gas hose, and trigger leads are encased in a durable protective sleeve that resists abrasion and shop floor damage. The ergonomic handle features an adjustable drive roll tension lever, giving the welder precise control over wire pressure. Included with the gun is a robust carrying case and a consumable kit containing contact tips, a nozzle, and a diffuser, ensuring you are ready to weld right out of the box.

Key Specifications:

  • Amperage: 200 Amps at 60% Duty Cycle
  • Cable Length: 25 Feet (8 Meters)
  • Wire Capacity: 0.023" to 0.045"
  • Spool Size: 4-inch (102mm) diameter
  • Compatibility: ESAB Rebel 205, 235, 285 Series
Additional Information
Brand:Tweco
Amperage:200
Length:25 ft
Wire Size:0.035" - 0.045"
Process:MIG (GMAW)
Torch Type:Spool Gun
Duty Cycle:60% @ 200A
Cooling Method:Air-cooled
Connection Type:8-pin Amphenol, Direct Connect
Compatible Models:ESAB Rebel EMP 205ic, ESAB Rebel EMP 235ic, ESAB Rebel EMP 285ic
Spool Capacity:4 inch (102mm), 1 lb Aluminum, 2 lb Steel
Packaging Description:pack of 1

INCLUDED

  • Tweco SG200REB-25 Spool Gun with 25ft (8m) Lead
  • 2 x Contact Tips (11 Series, .035")
  • 3 x Contact Tips (11 Series, .045")
  • 1 x Gas Diffuser (51 Series)
  • 1 x Nozzle (21-50F)
  • Jump Liners (Steel & Teflon)
  • Carrying Case

APPLICATIONS

  • Aluminum Boat Repair and Fabrication
  • Trailer Manufacturing and Repair
  • Automotive Body Work
  • Sign Fabrication
  • General Maintenance and Repair (MRO)
  • Stainless Steel Fabrication
  • Silicon Bronze Brazing

FAQ

The Tweco SG200REB-25 is specifically designed for the ESAB Rebel series, including the Rebel EMP 205ic AC/DC, Rebel EMP 235ic, and Rebel EMP 285ic.

This spool gun is rated at 200 Amps at a 60% duty cycle using CO2 or mixed shielding gases.

It can handle wire diameters from 0.023" (0.6mm) up to 0.045" (1.2mm). It comes ready to weld with 0.035" and 0.045" tips included.

No, it plugs directly into the front of compatible ESAB Rebel welders and uses the machine's internal power and control, featuring auto-detect technology.

It uses standard Tweco 11-Series contact tips, 51-Series gas diffusers, and 21-Series nozzles.

The gun comes with a 25-foot (8-meter) cable assembly, providing extended reach for large projects.

Yes, while excellent for aluminum, it can also feed mild steel, stainless steel, and silicon bronze wires using 4-inch spools.

The package includes the spool gun with 25ft lead, a carrying case, contact tips (qty 5), a nozzle, a diffuser, and jump liners.