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10231101 - Tweco Spray Master 250 MIG Gun, 12ft, Tweco Connection, .035-.045 Wire

Packaging: pack of 1
$1,240.57/EA $906.24/pack of 1 only $906.24/EASave 27%

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SKU: TWE1023-1101 Categories: , ,

OVERVIEW

Tweco Spray Master 250 MIG Gun – The Industrial Standard

The Tweco Spray Master 250 (MS212-3545) is a legendary air-cooled MIG gun designed for professional welders who demand reliability, comfort, and performance. With a 250 Amp rating at 80% duty cycle, this gun is built to handle rigorous industrial fabrication tasks without overheating. The 12-foot cable offers a practical balance of reach and manageability, making it ideal for bench work and medium-sized assembly stations.

This specific model (SKU: 1023-1101) comes equipped with a standard Tweco backend connection, ensuring seamless compatibility with a wide range of wire feeders and power sources that utilize the Tweco style termination. It is pre-configured to run 0.035" to 0.045" (0.9mm - 1.2mm) welding wire, covering the most common wire sizes used in general steel fabrication. The gun utilizes the industry-standard Tweco 11 Series contact tips and 22 Series nozzles, making consumables easy to source and affordable to replace.

One of the standout features of the Spray Master series is its maintainability. The design allows for quick field repairs, minimizing downtime. The conductor tube can be rotated 360 degrees, allowing the welder to adjust the gun angle for optimal access to tight corners or awkward joints. The ergonomic handle is contoured to fit naturally in the hand, reducing grip strain and fatigue during extended welding sessions. Whether you are welding mild steel, stainless, or aluminum (with the appropriate liner), the Tweco Spray Master 250 delivers a stable arc and consistent wire feeding.

Key Benefits:

  • High Duty Cycle: 80% at 250 Amps using CO2 gas.
  • Durable Construction: Impact-resistant handle and abrasion-resistant cable cover.
  • Versatile: Suitable for MIG (GMAW) and Flux-Cored (FCAW) welding applications.
  • Easy Maintenance: Simple design allows for fast liner and consumable changes.
Additional Information
Brand:Tweco
Amperage:250
Length:12 ft
Wire Size:0.035" - 0.045"
Back End:Tweco
Item:Gooseneck
Amperage Rating:250 A
Cable Length:12 ft
Wire Size Range:0.035", 0.045"
Connection Type:Tweco
Cooling Method:Air Cooled
Duty Cycle:80% @ 250A
Handle Style:Ergonomic
Consumable Compatibility:11 Series Tips, 22 Series Nozzles
Packaging Description:pack of 1

INCLUDED

  • 1 x Tweco Spray Master 250 MIG Gun (12 ft)
  • 1 x Contact Tip (.035"/.045" installed)
  • 1 x Nozzle (22 Series installed)
  • 1 x Diffuser (installed)
  • 1 x Liner (installed)
  • 1 x Owner's Manual

APPLICATIONS

  • General Metal Fabrication
  • Production Welding
  • Maintenance and Repair
  • Automotive Repair
  • Farm and Ranch Welding
  • Structural Steel Work
  • Light to Medium Heavy Fabrication

FAQ

The Tweco Spray Master 250 is rated at 250 Amps at 80% duty cycle using CO2 gas.

It comes configured for 0.035" to 0.045" (0.9mm - 1.2mm) welding wire.

This model (1023-1101) features a standard Tweco-style backend connection.

It uses standard Tweco 11 Series contact tips.

Yes, the conductor tube (neck) can be rotated 360 degrees for better access to joints.

The cable length is 12 feet (approx. 3.6 meters).

Yes, but you will need to install a nylon or Teflon liner and use aluminum-specific contact tips.

It uses Tweco 22 Series gas nozzles.