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14201142 - Tweco WeldSkill Nylon Liner 15ft for .035-.045 Aluminum Wire

Packaging: pack of 1
$118.38/EA $53.90/pack of 1 only $53.90/EASave 54%

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SKU: TWE1420-1142 Categories: , ,

OVERVIEW

Tweco WeldSkill Nylon Conduit for Aluminum Welding

The Tweco 1420-1142 (Model WS42N-3545-15) is a specialized nylon conduit designed for the WeldSkill series of MIG guns. Unlike standard steel wound liners, this conduit is manufactured from durable, low-friction nylon material. This design is critical when feeding soft welding wires, particularly aluminum (4043 or 5356 alloys), which are prone to micro-shaving and buckling when forced through steel coils. The smooth interior surface of the nylon tube ensures consistent wire delivery speed and minimizes drag, directly contributing to stable arc characteristics and reduced downtime caused by feed failures.

This specific liner is sized for 15-foot cable assemblies and accommodates wire diameters ranging from 0.035 inches to 0.045 inches. It serves as a direct replacement for the original equipment in Tweco WeldSkill guns configured for aluminum applications. Proper maintenance of the wire feed path is essential for industrial MRO operations; replacing a contaminated or incorrect liner with this nylon variant is a standard procedure for converting a MIG setup from steel to aluminum. The conduit includes the necessary back-end fittings for secure seating within the power pin or machine adapter.

Technical Specifications:

  • Part Number: 1420-1142 / WS42N-3545-15
  • Material: Nylon polymer
  • Length: 15 feet
  • Wire Compatibility: 0.035" - 0.045" Aluminum
  • Series: WeldSkill
Additional Information
Brand:Tweco
Item:Liner
Length:15 ft
Wire Size:0.035" - 0.045"
Wire Type:Aluminum
Material:Nylon
Series:WeldSkill
Part Number:WS42N-3545-15
Packaging Description:pack of 1

INCLUDED

  • 1 x Tweco WeldSkill Nylon Conduit (15 ft)
  • 1 x Brass Collet/Stop (attached)

APPLICATIONS

  • Aluminum MIG Welding (GMAW)
  • Automotive Aluminum Repair
  • Marine Fabrication
  • Sign Manufacturing
  • General Aluminum Fabrication

FAQ

This liner is made of nylon, which is designed specifically for feeding soft wires like aluminum.

It is not recommended. Steel wire is abrasive and will quickly cut through the soft nylon material, destroying the liner. Use steel wound liners for steel wire.

It is designed for wire diameters of 0.035 inches (0.9mm) and 0.045 inches (1.2mm).

The liner is 15 feet long, suitable for 15ft MIG gun cable assemblies.

It is designed for the Tweco WeldSkill series. While it may fit other Tweco-style guns, it is best to verify the specific series compatibility.

Aluminum wire is soft. Steel liners can shave off small pieces of aluminum that clog the tip, and the friction can cause the wire to buckle (birdnest) at the feeder.

Install the liner into the gun and trim the excess at the front end according to your gun's manual, usually flush or slightly protruding from the gas diffuser seating area.

Yes, WS42N-3545-15 is the model number for this specific item (SKU 1420-1142).

CATALOGUE & SPEC SHEETS

Spec Sheet