0810125880 - ESAB A2 Wire Feeder Consumable Kit 1.0mm (.035")

Optimized Wire Feeding for ESAB A2 Systems

The ESAB Wear Part Kit A2 MIG/MAG 1.0mm (.035") (SKU: 0810125880) is a critical maintenance assembly designed specifically for the ESAB A2 wire feed mechanism. In industrial welding automation and manual high-duty cycle applications, the consistency of wire delivery is paramount to weld quality. This kit addresses the mechanical interface between the wire feeder and the consumable electrode, providing a complete replacement solution for the drive components.

Designed for use with 1.0mm (0.035-inch) solid steel wires, this kit typically includes V-groove drive rolls, an inlet nozzle, an intermediate guide, and an outlet nozzle. The components are manufactured to tight tolerances to ensure that the wire is centered and gripped correctly without deformation. Improper drive roll tension or worn guides can lead to micro-arcing within the liner, irregular arc length, and increased spatter. By replacing the entire wear assembly simultaneously, operators ensure that the wire path remains concentric and friction is minimized.

The A2 feed mechanism is a staple in ESAB's Origo and Aristo feed units. Over time, the grooves on drive rolls can wear down, losing their grip on the wire, while guide tubes can become clogged with shavings or grooved by the wire itself. This wear part kit eliminates the guesswork of sourcing individual components, providing a factory-matched set that restores the feeder to its original performance specifications. It is an essential inventory item for maintenance departments supporting ESAB MIG/MAG welding cells.

Installation is straightforward, designed to fit directly into the A2 housing without modification. The materials used are hardened for durability, resisting the abrasive nature of steel welding wires. Whether used in heavy fabrication, automotive manufacturing, or general industrial repair, this kit ensures that the wire feed system operates at peak efficiency, supporting stable voltage and amperage transfer at the contact tip.