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19161 - ESAB PT-251 Plasma Gouging Nozzle 19161

Packaging: pack of 1
$295.66/EA $178.41/pack of 1 only $178.41/EASave 40%

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SKU: ESB19161 Categories: ,

OVERVIEW

Precision Plasma Gouging with ESAB 19161

The ESAB 19161 Gouging Tip is a specialized consumable designed explicitly for the heavy-duty PT-251 plasma torch system. In the world of industrial metal fabrication and maintenance, the ability to remove metal as effectively as it is joined is crucial. This gouging tip allows operators to leverage the high-energy plasma arc of the PT-251 to wash away molten metal, creating clean grooves for weld preparation or removing defective welds with precision.

Manufactured to ESAB's exacting standards, the 19161 tip features a specific orifice geometry that differs significantly from standard cutting tips. While cutting tips are designed to focus the arc into a tight, severing stream, this gouging tip widens the arc slightly and optimizes the gas flow to push molten material out of the groove rather than blowing through the plate. This results in a controlled U-groove profile that is ideal for re-welding without extensive grinding.

Technical Excellence and Compatibility

This genuine ESAB part ensures perfect compatibility with the PT-251 torch head. Using OEM consumables is vital for maintaining the electrical isolation and gas sealing properties of the torch. The 19161 is constructed from high-quality tellurium copper or similar conductive alloys, providing the thermal resilience needed to withstand the intense reflected heat generated during the gouging process. It is engineered to handle the specific amperage ranges associated with the PT-251's gouging capabilities.

Applications and Utility

Industrial facilities rely on the ESAB 19161 for various MRO (Maintenance, Repair, and Operations) tasks. Common applications include:

  • Weld Removal: Efficiently removing cracked or porous welds without damaging the base metal structure.
  • Edge Preparation: Creating J-grooves or U-grooves on thick plates prior to welding to ensure full penetration.
  • Casting Repair: Removing fins, risers, or defects from metal castings.

By utilizing the correct tip for the job, operators protect their torch investment and ensure the safety and quality of their work. The ESAB 19161 is an essential stock item for any shop utilizing the PT-251 system for more than just straight cutting.

Additional Information
Brand:ESAB
Packaging Description:1 Per Ea
Compatible Torch:PT-251
Consumable Type:Gouging Tip
Process:Plasma Gouging

INCLUDED

  • 1 x ESAB 19161 Gouging Tip

APPLICATIONS

  • Removal of defective welds
  • Preparation of welding grooves (U-groove)
  • Back-gouging for full penetration welds
  • Removal of temporary attachments or lifting lugs
  • Casting defect removal

FAQ

The ESAB 19161 is a gouging tip designed to shape the plasma arc for removing metal from the surface without cutting all the way through, used primarily for weld removal and groove preparation.

This tip is specifically designed for use with the ESAB PT-251 plasma torch.

While it creates a plasma arc, it is optimized for gouging (wide, washed-out kerf). For precise cutting, a standard cutting tip should be used instead.

Since it uses the plasma process, the 19161 tip can gouge any conductive metal, including mild steel, stainless steel, and aluminum.

Plasma gouging with the 19161 tip is generally quieter, produces less smoke and fumes, and leaves a cleaner surface that often requires less secondary grinding than carbon arc gouging.

The tip should be replaced when the orifice becomes distorted, enlarged, or if the gouging performance deteriorates (e.g., unstable arc or poor metal removal).

Yes, gouging typically requires different gas pressure or flow settings compared to cutting. Refer to the PT-251 manual for specific gouging parameters.

Yes, the ESAB 19161 is a genuine Original Equipment Manufacturer part, ensuring the best fit and performance for your ESAB equipment.