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21-1608 - Thermal Dynamics 21-1608 Bevel Shield Cap 200 Amp

Packaging: 1 per ea
$75.55/ea $50.17/1 per ea only $50.17/eaSave 34%

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SKU: TH21-1608 Categories: ,

OVERVIEW

Precision 200A Bevel Shield Cap for Industrial Plasma Systems

The ESAB Thermal Dynamics 21-1608 Shield Cap Assembly is a critical consumable designed for high-amperage automated plasma cutting. Specifically engineered for 200 Amp bevel cutting applications, this shield cap plays a vital role in protecting the inner nozzle and electrode while shaping the plasma arc for angled cuts. In industrial environments where precision and uptime are paramount, using genuine OEM parts like the 21-1608 ensures that your equipment operates within its specified parameters.

This shield cap assembly is compatible with high-performance liquid-cooled torches, such as the XT series found on Ultra-Cut systems. Its design facilitates efficient gas distribution, which is essential when the torch is tilted for beveling. Proper gas flow prevents molten metal blowback from damaging the front-end consumables and ensures a smooth, dross-free finish on the workpiece. The robust construction of the cap resists thermal deformation and spatter adhesion, making it suitable for continuous, heavy-duty production cycles.

Regular inspection and replacement of the shield cap are necessary to maintain cut quality. A damaged or clogged shield cap can lead to arc instability, poor bevel angles, and reduced life for other consumables. By choosing the genuine ESAB 21-1608, operators can rely on consistent dimensional accuracy and fit, reducing troubleshooting time and maximizing the efficiency of their automated cutting tables.

Key Technical Specifications

  • Part Number: 21-1608
  • Amperage Rating: 200A
  • Application: Bevel Cutting
  • Compatibility: ESAB / Thermal Dynamics Automated Systems
Additional Information
Brand:ESAB, Thermal Dynamics
Amperage:200 A
Process:Plasma Cutting
Part Type:Shield Cap Assembly
Application:Bevel Cutting
Compatible Torch Series:XT Torch, Ultra-Cut
Cooling Method:Liquid Cooled
Packaging Description:1 per ea

INCLUDED

  • 1 x ESAB/Thermal Dynamics Shield Cap Assembly (Bevel, 200A)

APPLICATIONS

  • Automated plasma bevel cutting
  • Edge preparation for welding
  • Heavy industrial fabrication
  • Structural steel processing
  • Pipe beveling

FAQ

The 21-1608 shield cap assembly is rated for 200 Amps.

This shield cap is specifically designed for bevel cutting applications.

Yes, this is a genuine OEM part manufactured by ESAB (Thermal Dynamics).

This part is optimized for bevel cutting. For standard straight cutting at 200A, a different shield cap part number is typically recommended to ensure optimal arc characteristics.

It is generally compatible with high-amperage automated torches like the Thermal Dynamics XT series used on Ultra-Cut systems.

Beveling requires the torch to be tilted, which changes how the plasma arc interacts with the material. A bevel-specific cap optimizes gas flow and provides better clearance and protection in this orientation.

Inspect the shield cap daily. Replace it if the orifice is damaged, if there is excessive spatter buildup that cannot be cleaned, or if the threads are worn.

No, this is the shield cap assembly only. Nozzles and electrodes are sold separately.