430-428746 - Hypertherm Powermax 45 XP FlushCut Consumable Kit

Maximize Efficiency with the Hypertherm FlushCut Starter Kit for Powermax 45 XP

The Hypertherm FlushCut Starter Kit (428746) is an essential accessory for operators of the Powermax 45 XP plasma cutting system who require precision removal of welded attachments. Traditional plasma cutting consumables often force operators to cut at a distance from the base metal to avoid gouging, leaving behind significant material that must be removed via grinding. This starter kit introduces Hypertherm’s patented FlushCut technology to the 45 XP platform, revolutionizing how maintenance and fabrication professionals approach lug and attachment removal.

Designed exclusively for Duramax Lock torches, the consumables in this kit feature an off-center nozzle bore. This unique engineering directs the plasma arc out of the bottom of the torch at a specific angle, allowing the flat side of the shield to ride directly on the base material. The result is a cut that is incredibly close to the workpiece—often leaving less than 5mm of residual material—without piercing or damaging the base metal. This capability is particularly valuable in industries such as shipbuilding, heavy equipment repair, and structural steel fabrication where temporary aids like lifting eyes and brackets are frequently welded on and subsequently removed.

The kit provides everything needed to convert a standard Powermax 45 XP setup for flush cutting operations. It includes a specialized retaining cap, nozzle, shield, and swirl ring. By utilizing this kit, workshops can significantly reduce the consumption of grinding wheels and the labor hours associated with secondary repair work. The 45-amp operating range ensures that the arc is powerful enough to slice through steel attachments quickly while remaining controllable enough for precision work. For industrial MRO applications where time is money, the FlushCut Starter Kit is a strategic investment in productivity.

Key Benefits for Industrial Users:

• Reduced Grinding: Cuts closer to the base, minimizing residual metal.
• Base Metal Protection: The flat shield design prevents accidental gouging of the expensive workpiece.
• Versatility: Perfect for washing off bolt heads, removing pad eyes, and clearing temporary welds.