232647 - Hobart HP-25 Replacement Plasma Torch 16.5ft for AirForce 250Ci

Technical Overview of the HP-25 Plasma Torch

The Miller/Hobart 232647 is the specific replacement hand-held plasma torch assembly designated as the HP-25. This component is engineered exclusively for use with the Hobart AirForce 250Ci plasma cutter (models utilizing the internal air compressor system). The assembly features a 16.5-foot (5-meter) cable lead, providing significant operational radius relative to the power source, which is critical for stationary maintenance operations where the machine cannot be easily repositioned.

Technically, the HP-25 torch is rated to handle the output characteristics of the 250Ci inverter, managing the amperage and airflow requirements necessary for clean severance and precision cuts on conductive metals. The torch body is constructed from high-impact, heat-resistant polymers designed to withstand the thermal cycling inherent in plasma arc cutting. The cable assembly includes the necessary power conductor, gas hose, and trigger control wires, all encased in a protective outer sheath that guards against abrasion, cuts, and exposure to hot sparks or slag.

Installation of the 232647 is streamlined via the direct-connect interface on the AirForce 250Ci. This ensures that gas flow and electrical connections are seated correctly, preventing leaks or arcing at the connection point. As a genuine OEM part, this torch maintains the manufacturer's duty cycle ratings and safety standards. It is compatible with standard HP-25 consumables, including electrodes, tips, and swirl rings, ensuring that ongoing maintenance remains consistent with the operator's existing inventory of parts. This unit is an essential MRO replacement item for restoring full functionality to units with damaged leads or compromised torch heads.