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219683 - Miller 219683 Extended Plasma Tip 100A (5-Pack)

Packaging: 5 PER EA
$27.00/EA $95.40/5 PER EA only $19.08/EASave 29%

Usually ships within 3-5 business days

OVERVIEW

High-Performance Plasma Cutting Consumables

The Miller 219683 Extended Tip is a critical consumable designed for heavy-duty plasma cutting applications. Engineered specifically for use with the Miller ICE-100T and ICE-100TM plasma torches, this tip is rated for 100 Amps of output, making it suitable for cutting thicker gauges of steel, stainless steel, and aluminum. The "extended" configuration of this tip sets it apart from standard nozzles, offering distinct operational advantages in industrial environments.

Extended tips are essential when precision and visibility are paramount. By projecting the arc point further from the torch body, the Miller 219683 allows the operator to see the cut line more clearly, which is vital for following intricate patterns or templates. Furthermore, the added length enables the torch to access tight corners, deep channels, and other confined spaces where a standard, shorter tip would be obstructed by the torch cup or handle. This versatility makes it an indispensable component for complex fabrication and repair work.

Manufactured to Miller Electric's exacting standards, these tips are crafted from high-quality copper alloys to ensure excellent thermal conductivity and durability. Using genuine OEM consumables like the 219683 ensures that your Spectrum 1251 plasma cutter operates at peak efficiency, maintaining a stable arc and producing clean, dross-free cuts. This package contains five (5) extended tips, providing a ready supply for ongoing projects and minimizing production interruptions caused by consumable wear.

Compatibility and Specifications

These tips are designed for the high-amperage requirements of the Spectrum 1251 system. Proper matching of the tip amperage to the machine settings is crucial for consumable life; running these 100A tips at their rated output ensures optimal cooling and arc focus. They are direct replacements for worn tips in the ICE-100 series torches and install easily without special tools.

Additional Information
Brand:Miller
Amperage:100 (100)
Item:Nozzle Tip
Packaging Description:pack of 5 (pack-of-5)
Weld Process:Plasma Arc Welding (PAW)
Torch Compatibility:ICE-100T, ICE-100TM
Machine Compatibility:Spectrum 1251
Consumable Type:Extended Tip
Amperage Rating:100 A
Material:Copper

INCLUDED

  • 5 x 100 Amp Extended Plasma Tips

APPLICATIONS

  • Heavy industrial fabrication
  • Structural steel cutting
  • Automotive chassis repair
  • Shipbuilding and marine repair
  • Maintenance and Repair Operations (MRO)
  • Cutting in confined or recessed spaces

FAQ

The Miller 219683 tip is designed for use with the ICE-100T and ICE-100TM plasma torches.

This tip is rated for 100 Amps.

This product is sold as a package of 5 tips.

Extended tips provide better visibility of the cutting arc and allow access into tight corners or recessed areas that standard tips cannot reach.

Yes, the ICE-100T torch using this tip is the standard torch for the Miller Spectrum 1251 plasma cutter.

While extended tips offer reach, specific gouging tips are generally recommended for gouging applications to protect the torch and optimize the arc for material removal rather than cutting.

The tip is precision-machined from high-quality copper to ensure electrical conductivity and heat resistance.

Replace the tip when the center orifice becomes irregular, out-of-round, or significantly enlarged, which causes poor cut quality and arc instability.