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249951 - Miller XT40 Replacement Plasma Torch, 12ft Lead, 40A

Packaging: 1 PER EA
$1,159.10/EA $767.26/1 PER EA only $767.26/EASave 34%

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OVERVIEW

High-Performance Miller XT40 Plasma Torch for Precision Cutting

The Miller XT40 Hand-Held Plasma Torch (Stock No. 249951) is a premium replacement torch engineered specifically for the Miller Spectrum 625 X-TREME plasma cutter. Designed with the operator in mind, this 40-amp torch combines industrial durability with advanced ergonomic features to deliver precise, clean cuts across a variety of conductive metals. The 12-foot flexible cable assembly provides ample reach for most workshop and field applications, featuring an exclusive jacket material that offers improved bend radius and resistance to abrasion and corrosion.

Advanced Ergonomics and Control

One of the standout features of the XT40 is its 80-degree handle geometry. Unlike standard 75 or 90-degree torches, this specific angle promotes a more natural arm and elbow position, significantly reducing joint strain during extended cutting sessions. The handle is further enhanced with a no-slip grip, a unique thumb guide, and finger grip contours that ensure precise torch dexterity and control, even when wearing heavy welding gloves. A built-in trigger guard adds an essential layer of safety by preventing inadvertent arc initiation.

Optimized Consumable Life and Performance

Miller has integrated several technologies to maximize the lifespan of consumables and improve cut quality. The robust tip front-end design optimizes arc focus, while the industry-leading "True Drag" shield allows the operator to drag the torch tip directly along the workpiece. This feature not only makes template cutting effortless but also protects the tip from molten spatter, extending its operational life. The new retaining cup design offers increased visibility of the arc and features a quick-turn mechanism, allowing for rapid consumable changes without the need for tools.

Reliable Replacement for Legacy Models

This torch serves as a direct replacement for the legacy ICE-40T torch (Part #237502) and is fully compatible with the Spectrum 625 X-TREME power source. Whether you are cutting mild steel, stainless steel, or aluminum, the XT40 delivers consistent 40-amp performance. Please note that this torch assembly is shipped without a plug and without consumables, allowing users to configure the connection and tip setup to their specific requirements.

Additional Information
Brand:Miller
Amperage:40 A
Length:12 ft
Weld Process:Plasma Arc Welding (PAW)
Cutting Capacity:5/8 in
Packaging Description:pack of 1
Torch Type:Handheld
Head Angle:80 Degree
Cooling Method:Air Cooled
Gas Type:Air, Nitrogen
Cable Length:12 ft
Compatibility:Spectrum 625 X-TREME

INCLUDED

  • 1 x Miller XT40 Hand-Held Plasma Torch (12 ft Cable)
  • Note: Does not include plug or consumables.

APPLICATIONS

  • Automotive Repair: Precision cutting of body panels and exhaust systems.
  • HVAC: Cutting ductwork and brackets on-site.
  • General Fabrication: Cutting steel, stainless, and aluminum up to 5/8 inch thick.
  • Maintenance & Repair (MRO): Portable cutting for facility maintenance.
  • Light Construction: On-site metal framing and modification.

FAQ

The Miller XT40 #249951 is designed specifically for the Miller Spectrum 625 X-TREME plasma cutter.

No, the Miller XT40 torch is shipped without consumables. You will need to purchase electrodes, tips, and swirl rings separately.

No, this specific SKU (#249951) does not include the plug. It is a replacement torch and lead assembly.

This model features a 12-foot flexible cable lead.

Yes, the XT40 is the direct replacement for the legacy ICE-40T plasma torch (#237502).

Yes, the XT40 features a true drag shield that allows you to drag the tip directly on the workpiece for easier cutting.

The XT40 is rated for 40 Amps.

The handle features an ergonomic 80-degree angle for natural arm positioning.