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249952 - Miller XT40 Replacement Plasma Torch 20ft for Spectrum 625 X-TREME

Packaging: 1 PER EA
$1,280.70/EA $847.75/1 PER EA only $847.75/EASave 34%

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OVERVIEW

Ergonomic Precision for Professional Fabrication

The Miller XT40 Hand-Held Plasma Torch (249952) is the definitive replacement torch for the Spectrum 625 X-TREME plasma cutter, designed to bring comfort, durability, and precision back to your metal cutting operations. In the demanding world of industrial fabrication and MRO, equipment ergonomics play a vital role in productivity. Miller has engineered the XT40 with a specific 80-degree handle geometry that aligns naturally with the operator's arm and elbow. This thoughtful design minimizes strain during extended cutting sessions, allowing for steadier hands and cleaner cuts.

Beyond comfort, the XT40 is built to withstand the rigors of the shop floor. The torch features a robust tip front end that optimizes arc performance while ensuring longevity. The exclusive flexible cable is protected by a durable, corrosion-resistant strain relief system that improves the bend radius, preventing the common cable failures seen in lesser torches. For operators who rely on templates for consistent shapes, the industry-leading true drag shield allows the torch to be dragged directly on the workpiece without damaging the tip, simplifying the cutting process and ensuring consistent standoff distance.

Safety and ease of maintenance are also paramount in the XT40's design. A built-in trigger guard protects against inadvertent arc initiation, ensuring the torch only fires when you intend it to. When it comes time to swap out consumables, the new retaining cup design offers increased visibility and a quick-turn mechanism that makes changes fast and frustration-free. Whether you are cutting mild steel, stainless, or aluminum, the XT40 provides the control and reliability needed to get the job done right.

Key Benefits:

  • Reduced Fatigue: The 80-degree handle and no-slip grip provide superior ergonomics.
  • Enhanced Durability: Heavy-duty strain relief and robust front-end design.
  • Operational Efficiency: Drag shield technology allows for easy template tracing.
Additional Information
Brand:Miller
Amperage:40
Length:20 ft
Weld Process:Plasma Arc Welding (PAW)
Cutting Capacity:5/8 in
Torch Type:Hand-Held
Gas Type:Air, Nitrogen
Compatible Models:Spectrum 625 X-TREME
Handle Angle:80 Degrees
Severance Capacity:7/8"
Packaging Description:1 PER EA

INCLUDED

  • Miller XT40 Hand-Held Plasma Torch
  • 20 ft. (6.1 m) Leads
  • Quick Disconnect Connector
  • Note: Consumables are not included and must be purchased separately.

APPLICATIONS

  • HVAC Ductwork Fabrication and Installation
  • Automotive Body Repair and Restoration
  • Light to Medium Industrial Fabrication
  • Maintenance and Repair Operations (MRO)
  • Construction Site Metal Cutting
  • Artistic Metalworking and Template Cutting
  • Stainless Steel and Aluminum Processing

FAQ

The XT40 (249952) is designed exclusively for the Miller Spectrum 625 X-TREME plasma cutter.

No, the Miller 249952 torch is shipped without consumables. You will need to purchase electrodes, tips, and other consumables separately.

This model comes with a 20-foot (6.1 meter) flexible lead.

Yes, the XT40 is a direct replacement for the Miller ICE-40T plasma torch (part number 237502).

When paired with the Spectrum 625 X-TREME, it has a rated cutting capacity of 5/8 inch and a severance capacity of 7/8 inch.

The torch is designed to operate using Air or Nitrogen.

Yes, the XT40 features a trigger guard that protects against inadvertent arc initiation.

Yes, it features an 80-degree handle angle and a no-slip grip designed for natural arm and elbow positioning.