430-420533 - Hypertherm 420533 FlushCut Nozzle 65A-105A

Hypertherm 420533 FlushCut Nozzle Overview

The Hypertherm 420533 FlushCut Nozzle is a specialized plasma consumable designed to transform the capabilities of your Powermax system. Engineered for use with Powermax65, Powermax85, and Powermax105 plasma cutters equipped with Duramax torches, this nozzle enables the unique FlushCut process. Unlike standard cutting nozzles that direct the arc straight down, the FlushCut nozzle features an off-center, angled bore. This design allows the plasma arc to exit the torch at a specific angle, enabling operators to cut attachments, lugs, and temporary weld supports flush to the base metal without gouging or damaging the workpiece underneath.

Operating within an amperage range of 65A to 105A, this nozzle is ideal for heavy-duty industrial applications where secondary processing time is a critical cost factor. By allowing for a closer cut, the 420533 nozzle significantly reduces—and in some cases eliminates—the need for grinding after the removal of an attachment. This efficiency makes it an essential tool for fabricators, maintenance crews, and demolition teams who frequently need to strip fixtures from steel structures.

As a genuine Hypertherm part, the 420533 is manufactured to precise tolerances to ensure consistent arc stability and long consumable life. It is designed to be used in conjunction with specific FlushCut shields and retaining caps to maximize performance and protect the torch head during operation. Whether you are working on offshore platforms, structural steel, or heavy equipment repair, this nozzle provides a cleaner, faster, and more effective solution for flush cutting tasks.

Key Benefits:

• Drastically reduces grinding time by cutting closer to the base material.


• Minimizes damage to the workpiece, preserving structural integrity.


• Compatible with widely used Powermax systems for versatility.


• Genuine OEM quality ensures reliability and safety.