0558004498 - ESAB PT-31XL Replacement Plasma Torch 25ft 75-Degree Head

Genuine ESAB PT-31XL Plasma Torch Assembly

The ESAB PT-31XL Plasma Torch (SKU: 0558004498) is a premium replacement torch assembly designed specifically for ESAB plasma cutting systems requiring a high-frequency start and a 50-amp output rating. Engineered for durability and precision, this torch features a 75-degree head angle, which is widely regarded as the industry standard for manual cutting applications. This angle provides the operator with a natural hand position and a clear line of sight to the arc and the workpiece, ensuring accurate cuts and reduced waste. The torch body is constructed from high-impact, heat-resistant materials that withstand the rigorous environment of industrial fabrication shops.

One of the standout features of this assembly is the 25-foot (7.6-meter) lead. In many workshop environments, the standard 12 or 15-foot leads can be restrictive, forcing the operator to constantly move the power source. The extended 25-foot reach of the PT-31XL allows for significant mobility, enabling the user to work around large assemblies, vehicles, or structural components without repositioning the machine. The cable itself is encased in a durable, abrasion-resistant sheath that protects the internal gas hose and power conductors from cuts, burns, and shop floor debris.

Technically, the PT-31XL is an air-cooled torch rated for a 60% duty cycle at 50 amps. It utilizes ESAB's proven consumable technology, including specific electrodes and nozzles designed to optimize gas flow and arc stability. The swirl baffle design ensures a constricted, high-density plasma stream for clean cuts on mild steel, stainless steel, and aluminum. This specific model is the direct OEM replacement for machines such as the PCM-500i and select HandyPlasma models, ensuring that the connection points for gas and pilot arc are perfectly compatible without the need for adapters or modifications.

Maintenance of the PT-31XL is straightforward, with a simple threaded retaining cup allowing for quick changes of worn consumables. The handle is ergonomically shaped to fit comfortably in a gloved hand, featuring a well-positioned trigger that offers tactile feedback without requiring excessive force, thereby reducing operator fatigue during extended cutting sessions. For professionals demanding reliability and OEM performance, the ESAB PT-31XL 0558004498 is the definitive choice.