21-1067 - Thermal Dynamics 200A Precision Tip for Stainless Steel & Aluminum, XT-300 Series (5-Pack)

Precision Engineering for Non-Ferrous Plasma Cutting

The Thermal Dynamics 21-1067 is a high-performance consumable designed specifically for the rigorous demands of industrial plasma cutting. Engineered for use with the XT-300 plasma torch, this 200-amp tip represents the pinnacle of precision technology for processing non-ferrous metals. Unlike standard tips designed for mild steel, this component is optimized for the unique thermal and chemical interactions required when cutting Stainless Steel and Aluminum. It utilizes a specific gas configuration, typically involving Nitrogen (N2) as the plasma gas and Water (H2O) as the secondary or shield, to achieve a metallurgically clean cut face.

In high-amperage plasma systems, the geometry of the nozzle orifice is critical to maintaining arc constriction and energy density. The 21-1067 features a precision-machined orifice that stabilizes the 200A arc, ensuring that energy is focused efficiently into the workpiece. This results in narrower kerf widths and reduced heat-affected zones (HAZ), which is particularly important when working with stainless steel to preserve its corrosion-resistant properties. The use of Nitrogen assists in preventing the formation of hard, oxidized edges that are common when cutting with air or oxygen on these materials.

Thermal Dynamics has manufactured this tip to exacting tolerances to ensure consistent flow rates and arc centering. Misalignment or wear in the orifice can lead to angularity issues in the cut profile; however, the robust construction of the 21-1067 extends consumable life even under the thermal stress of 200A operation. This product is supplied in a pack of five, allowing facility managers and procurement specialists to maintain adequate stock levels for continuous production environments. It is an essential component for automated or mechanized cutting systems utilizing the XT-300 platform where cut quality on aluminum and stainless steel cannot be compromised.

By integrating this specific tip into your consumables inventory, you ensure that your high-current plasma systems operate at peak efficiency. The compatibility with the XT-300 torch guarantees a secure fit and proper electrical contact, minimizing the risk of arcing within the torch head and maximizing the lifespan of surrounding components like the electrode and shield cap.