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21-1039 - Thermal Dynamics 300A SS/AL Plasma Shield Cap

Packaging: pack of 5
$34.53/EA $118.60/pack of 5 only $23.72/EASave 31%

Usually ships within 3-5 business days

SKU: TD21-1039 Categories: ,

OVERVIEW

Heavy-Duty Plasma Protection for Non-Ferrous Metals

The Thermal Dynamics 21-1039 Shield Cap is a critical consumable designed for high-amperage industrial plasma cutting systems. Rated for 300 Amps, this component is specifically engineered to facilitate the cutting of Stainless Steel and Aluminum, materials that require precise gas dynamics and arc control to achieve clean, dross-free edges. In heavy industrial environments where uptime is paramount, using genuine Thermal Dynamics consumables ensures that your machinery operates at peak efficiency.

This shield cap plays a vital role in the plasma torch assembly. It directs the shielding gas around the plasma arc, constricting it for energy density while simultaneously protecting the inner nozzle and electrode from molten metal spatter. The "SS/AL" designation indicates that the orifice geometry and airflow patterns are optimized for the unique viscosity and melting points of stainless steel and aluminum alloys. This is particularly important when cutting thick plates (1 inch and greater), where heat management and debris ejection are significant challenges.

Constructed from high-grade, heat-resistant materials, the 21-1039 shield cap offers excellent durability against the intense radiative heat generated during 300A operations. Regular inspection and replacement of the shield cap are essential for maintaining cut quality and preventing damage to the torch head. By maintaining the correct standoff distance and gas flow, this shield cap helps extend the life of other consumables in the stack, reducing overall operating costs for fabrication shops and manufacturing facilities.

Whether utilized in automated gantry systems or specialized heavy fabrication setups, the Thermal Dynamics 21-1039 provides the reliability professionals demand. It ensures that the plasma stream remains focused and stable, delivering consistent results shift after shift. Trust in genuine OEM parts to maintain the integrity of your high-amperage cutting processes.

Additional Information
Packaging Description:1 Per Ea, pack of 5
Amps:300
Consumable Type:Shield Cap
Application Material:Aluminum, Stainless Steel
Process:Plasma Cutting
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Consumable Type:Shield Cap
Application Material:Stainless Steel, Aluminum
Cutting Thickness:1"+
Process:Plasma Cutting

INCLUDED

  • (1) 300A Shield Cap for Stainless Steel/Aluminum

APPLICATIONS

  • Heavy industrial fabrication
  • Shipbuilding and marine construction
  • Automated/Mechanized plasma cutting tables
  • Stainless steel tank and vessel manufacturing
  • Thick aluminum plate processing
  • Structural steel processing centers

FAQ

The shield cap directs the flow of shielding gas around the plasma arc and protects the inner consumables (nozzle and electrode) from molten metal spatter and heat.

This specific shield cap (21-1039) is optimized for cutting Stainless Steel and Aluminum.

It is rated for high-amperage applications, specifically 300 Amps.

While it may physically fit, it is designed for SS/AL. Using it on mild steel may result in suboptimal cut quality compared to a shield cap designed specifically for mild steel/oxygen cutting.

Replace the shield cap when the orifice becomes clogged with slag that cannot be removed, when it is out of round, or if there are signs of arc erosion or cracking.

Given the 300A rating, this is typically used in mechanized (automated) plasma cutting systems, as manual hand cutting rarely reaches this amperage.

Yes, the gas selection depends on the material being cut (e.g., H35, Nitrogen, or Argon mixes for SS/AL). Always consult your plasma system's cut charts.

It likely indicates that this shield configuration is intended for cutting plate thicknesses of 1 inch and greater.